Multi-Stage Cold Forging Process for Manufacturing a High-Strength One-Body Input Shaft
A multi-stage cold forging process was developed and complemented with finite element analysis (FEA) to manufacture a high-strength one-body input shaft with a long length body and no separate parts. FEA showed that the one-body input shaft was manufactured without any defects or fractures. Experime...
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| Veröffentlicht in: | Materials 2021-01, Vol.14 (3), p.532, Article 532 |
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| creator | Jo, A. Ra Jeong, Myeong Sik Lee, Sang Kon Moon, Young Hoon Hwang, Sun Kwang |
| description | A multi-stage cold forging process was developed and complemented with finite element analysis (FEA) to manufacture a high-strength one-body input shaft with a long length body and no separate parts. FEA showed that the one-body input shaft was manufactured without any defects or fractures. Experiments, such as tensile, hardness, torsion, and fatigue tests, and microstructural characterization, were performed to compare the properties of the input shaft produced by the proposed method with those produced using the machining process. The ultimate tensile strength showed a 50% increase and the torque showed a 100 Nm increase, confirming that the input shaft manufactured using the proposed process is superior to that processed using the machining process. Thus, this study provides a proof-of-concept for the design and development of a multi-stage cold forging process to manufacture a one-body input shaft with improved mechanical properties and material recovery rate. |
| doi_str_mv | 10.3390/ma14030532 |
| format | Article |
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Ra ; Jeong, Myeong Sik ; Lee, Sang Kon ; Moon, Young Hoon ; Hwang, Sun Kwang</creator><creatorcontrib>Jo, A. Ra ; Jeong, Myeong Sik ; Lee, Sang Kon ; Moon, Young Hoon ; Hwang, Sun Kwang</creatorcontrib><description>A multi-stage cold forging process was developed and complemented with finite element analysis (FEA) to manufacture a high-strength one-body input shaft with a long length body and no separate parts. FEA showed that the one-body input shaft was manufactured without any defects or fractures. Experiments, such as tensile, hardness, torsion, and fatigue tests, and microstructural characterization, were performed to compare the properties of the input shaft produced by the proposed method with those produced using the machining process. The ultimate tensile strength showed a 50% increase and the torque showed a 100 Nm increase, confirming that the input shaft manufactured using the proposed process is superior to that processed using the machining process. Thus, this study provides a proof-of-concept for the design and development of a multi-stage cold forging process to manufacture a one-body input shaft with improved mechanical properties and material recovery rate.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma14030532</identifier><identifier>PMID: 33499281</identifier><language>eng</language><publisher>BASEL: Mdpi</publisher><subject>Chemistry ; Chemistry, Physical ; Cold ; Cold forging ; Design ; Fatigue tests ; Finite element method ; Fractures ; Heat treating ; High strength ; Machining ; Manufacturing ; Materials recovery ; Materials Science ; Materials Science, Multidisciplinary ; Mechanical properties ; Metal forming ; Metallurgy & Metallurgical Engineering ; Physical Sciences ; Physics ; Physics, Applied ; Physics, Condensed Matter ; Productivity ; Raw materials ; Science & Technology ; Stress analysis ; Technology ; Ultimate tensile strength ; Velocity</subject><ispartof>Materials, 2021-01, Vol.14 (3), p.532, Article 532</ispartof><rights>2021. This work is licensed under http://creativecommons.org/licenses/by/3.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><rights>2021 by the authors. 2021</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>true</woscitedreferencessubscribed><woscitedreferencescount>13</woscitedreferencescount><woscitedreferencesoriginalsourcerecordid>wos000615398100001</woscitedreferencesoriginalsourcerecordid><citedby>FETCH-LOGICAL-c406t-3272654356a71404df650174cf36735093d581089f5919e7cdfebccac5149943</citedby><cites>FETCH-LOGICAL-c406t-3272654356a71404df650174cf36735093d581089f5919e7cdfebccac5149943</cites><orcidid>0000-0001-9766-9891 ; 0000-0003-4901-8132</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC7865829/pdf/$$EPDF$$P50$$Gpubmedcentral$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC7865829/$$EHTML$$P50$$Gpubmedcentral$$Hfree_for_read</linktohtml><link.rule.ids>230,315,728,781,785,886,27928,27929,39262,53795,53797</link.rule.ids><backlink>$$Uhttps://www.ncbi.nlm.nih.gov/pubmed/33499281$$D View this record in MEDLINE/PubMed$$Hfree_for_read</backlink></links><search><creatorcontrib>Jo, A. Ra</creatorcontrib><creatorcontrib>Jeong, Myeong Sik</creatorcontrib><creatorcontrib>Lee, Sang Kon</creatorcontrib><creatorcontrib>Moon, Young Hoon</creatorcontrib><creatorcontrib>Hwang, Sun Kwang</creatorcontrib><title>Multi-Stage Cold Forging Process for Manufacturing a High-Strength One-Body Input Shaft</title><title>Materials</title><addtitle>MATERIALS</addtitle><addtitle>Materials (Basel)</addtitle><description>A multi-stage cold forging process was developed and complemented with finite element analysis (FEA) to manufacture a high-strength one-body input shaft with a long length body and no separate parts. FEA showed that the one-body input shaft was manufactured without any defects or fractures. Experiments, such as tensile, hardness, torsion, and fatigue tests, and microstructural characterization, were performed to compare the properties of the input shaft produced by the proposed method with those produced using the machining process. The ultimate tensile strength showed a 50% increase and the torque showed a 100 Nm increase, confirming that the input shaft manufactured using the proposed process is superior to that processed using the machining process. Thus, this study provides a proof-of-concept for the design and development of a multi-stage cold forging process to manufacture a one-body input shaft with improved mechanical properties and material recovery rate.</description><subject>Chemistry</subject><subject>Chemistry, Physical</subject><subject>Cold</subject><subject>Cold forging</subject><subject>Design</subject><subject>Fatigue tests</subject><subject>Finite element method</subject><subject>Fractures</subject><subject>Heat treating</subject><subject>High strength</subject><subject>Machining</subject><subject>Manufacturing</subject><subject>Materials recovery</subject><subject>Materials Science</subject><subject>Materials Science, Multidisciplinary</subject><subject>Mechanical properties</subject><subject>Metal forming</subject><subject>Metallurgy & Metallurgical Engineering</subject><subject>Physical Sciences</subject><subject>Physics</subject><subject>Physics, Applied</subject><subject>Physics, Condensed Matter</subject><subject>Productivity</subject><subject>Raw materials</subject><subject>Science & Technology</subject><subject>Stress analysis</subject><subject>Technology</subject><subject>Ultimate tensile strength</subject><subject>Velocity</subject><issn>1996-1944</issn><issn>1996-1944</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2021</creationdate><recordtype>article</recordtype><sourceid>HGBXW</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNqNkU1LHTEUhkOxVLFu-gNKoBupTJtMPmayKeigVVAsKHQZcjPJ3Mjc5DYfLf77xl692q56Ngmc5z2c97wAvMPoEyECfV4pTBFBjLSvwB4WgjdYULrz4r8LDlK6Q7UIwX0r3oBdQqgQbY_3wPerMmfX3GQ1GTiEeYRnIU7OT_BbDNqkBG2I8Er5YpXOJT50FDx307JqovFTXsJrb5qTMN7DC78uGd4slc1vwWur5mQOHt99cHt2ejucN5fXXy-G48tGU8RzQ9qu5YwSxlVXfdDRcoZwR7UlvCMMCTKyHqNeWCawMJ0erVlorTTD1QEl--DLZuy6LFZm1MbnqGa5jm6l4r0Mysm_O94t5RR-yq7nrN6iDjh8HBDDj2JSliuXtJln5U0oSba0x5xyjtqKfvgHvQsl-uruD1X9cNJX6uOG0jGkFI3dLoORfEhMPidW4fcv19-iT_lUoN8Av8wi2KSd8dpssRopx4yIeqFaeHBZZRf8EIrPVXr0_1LyG6-Hr5g</recordid><startdate>20210122</startdate><enddate>20210122</enddate><creator>Jo, A. 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Ra ; Jeong, Myeong Sik ; Lee, Sang Kon ; Moon, Young Hoon ; Hwang, Sun Kwang</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c406t-3272654356a71404df650174cf36735093d581089f5919e7cdfebccac5149943</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2021</creationdate><topic>Chemistry</topic><topic>Chemistry, Physical</topic><topic>Cold</topic><topic>Cold forging</topic><topic>Design</topic><topic>Fatigue tests</topic><topic>Finite element method</topic><topic>Fractures</topic><topic>Heat treating</topic><topic>High strength</topic><topic>Machining</topic><topic>Manufacturing</topic><topic>Materials recovery</topic><topic>Materials Science</topic><topic>Materials Science, Multidisciplinary</topic><topic>Mechanical properties</topic><topic>Metal forming</topic><topic>Metallurgy & Metallurgical Engineering</topic><topic>Physical Sciences</topic><topic>Physics</topic><topic>Physics, Applied</topic><topic>Physics, Condensed Matter</topic><topic>Productivity</topic><topic>Raw materials</topic><topic>Science & Technology</topic><topic>Stress analysis</topic><topic>Technology</topic><topic>Ultimate tensile strength</topic><topic>Velocity</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Jo, A. Ra</creatorcontrib><creatorcontrib>Jeong, Myeong Sik</creatorcontrib><creatorcontrib>Lee, Sang Kon</creatorcontrib><creatorcontrib>Moon, Young Hoon</creatorcontrib><creatorcontrib>Hwang, Sun Kwang</creatorcontrib><collection>Web of Science Core Collection</collection><collection>Science Citation Index Expanded</collection><collection>Web of Science - Science Citation Index Expanded - 2021</collection><collection>PubMed</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>Materials Science Collection</collection><collection>Access via ProQuest (Open Access)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>MEDLINE - Academic</collection><collection>PubMed Central (Full Participant titles)</collection><jtitle>Materials</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Jo, A. 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| subjects | Chemistry Chemistry, Physical Cold Cold forging Design Fatigue tests Finite element method Fractures Heat treating High strength Machining Manufacturing Materials recovery Materials Science Materials Science, Multidisciplinary Mechanical properties Metal forming Metallurgy & Metallurgical Engineering Physical Sciences Physics Physics, Applied Physics, Condensed Matter Productivity Raw materials Science & Technology Stress analysis Technology Ultimate tensile strength Velocity |
| title | Multi-Stage Cold Forging Process for Manufacturing a High-Strength One-Body Input Shaft |
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