Anisotropic mechanical properties and deformation behavior of low-carbon high-strength steel component fabricated by wire and arc additive manufacturing

Wire and arc additive manufacturing (WAAM) is an efficient technique for fabricating large and complex components that are applied in the manufacturing industry. In this study, anisotropic mechanical properties of a low-carbon high-strength steel component fabricated by WAAM were investigated via mechanical testing, and the transversal and longitudinal deformation behavior of the component were studied using the digital image correlation (DIC) method. Additionally, the features of microstructure, texture, and fracture mode of the inter-layer area and deposited area were also investigated to reveal the mechanism of anisotropy. The results showed the mechanical properties of longitudinal specimens were inferior to that of the transversal specimens. Several strain concentration zones in the longitudinal specimen were relevant to the inter-layer characteristics observed from the fracture surface and macrostructure, which was confirmed by the strain evolution recorded by DIC. The inter-layer areas were proved to be the weak link in the deposited component by scanning electron microscope (SEM) and electron backscatter diffraction (EBSD) analysis results, including various phase composition, phase morphology, misorientation angle, grain size, Schmid factor, and texture. Finally, based on the fractography analysis, anisotropy resulted from inter-layer zones is also confirmed via the comparison of transversal and longitudinal fracture morphology.