Very-high-cycle fatigue behavior of AlSi10Mg manufactured by selective laser melting: Effect of build orientation and mean stress

•0° built specimens have better VHCF performance than 90° built specimens.•Four failure modes identified for crack initiation in HCF and VHCF.•Mean stress accelerates crack initiation and hence reduces fatigue life.•A model proposed well describes effect of crack initiation on fatigue strength. This...

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Veröffentlicht in:International journal of fatigue 2020-09, Vol.138, p.105696-9, Article 105696
Hauptverfasser: Qian, Guian, Jian, Zhimo, Qian, Yujia, Pan, Xiangnan, Ma, Xianfeng, Hong, Youshi
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container_end_page 9
container_issue
container_start_page 105696
container_title International journal of fatigue
container_volume 138
creator Qian, Guian
Jian, Zhimo
Qian, Yujia
Pan, Xiangnan
Ma, Xianfeng
Hong, Youshi
description •0° built specimens have better VHCF performance than 90° built specimens.•Four failure modes identified for crack initiation in HCF and VHCF.•Mean stress accelerates crack initiation and hence reduces fatigue life.•A model proposed well describes effect of crack initiation on fatigue strength. This paper studies the influence of build orientation and mean stress on the very-high-cycle fatigue (VHCF) behavior of AlSi10Mg fabricated by selective laser melting (SLM). Horizontally built specimens demonstrate better mechanical performance than vertically built specimens. Four crack initiation modes are identified for the specimens in high-cycle fatigue (HCF) and VHCF regimes, namely initiation by lack-of-fusion, initiation by internal pore, initiation with no obvious defect and initiation by tearing. Moreover, it turns out that the mean stress accelerates crack initiation, and hence reduces fatigue life. A model is proposed to describe the effect of crack initiation location on fatigue strength.
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subjects AlSi10Mg
Crack initiation
Fatigue failure
Fatigue life
Fatigue strength
Fracture mechanics
High cycle fatigue
Laser beam melting
Materials fatigue
Mechanical properties
Orientation effects
Selective laser melting
Very-high-cycle fatigue
title Very-high-cycle fatigue behavior of AlSi10Mg manufactured by selective laser melting: Effect of build orientation and mean stress
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