Influence of Internal Pressure and Axial Compressive Displacement on the Formability of Small-Diameter ZM21 Magnesium Alloy Tubes in Warm Tube Hydroforming

In this study, the influence of internal pressure and axial compressive displacement on the formability of small-diameter ZM21 magnesium alloy tubes in warm tube hydroforming (THF) was examined experimentally and numerically. The deformation behavior of ZM21 tubes, with a 2.0 mm outer diameter and 0...

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Veröffentlicht in:Metals (Basel ) 2020-05, Vol.10 (5), p.674
Hauptverfasser: Yasui, Hajime, Miyagawa, Taisuke, Yoshihara, Shoichiro, Furushima, Tsuyoshi, Yamada, Ryuichi, Ito, Yasumi
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container_title Metals (Basel )
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creator Yasui, Hajime
Miyagawa, Taisuke
Yoshihara, Shoichiro
Furushima, Tsuyoshi
Yamada, Ryuichi
Ito, Yasumi
description In this study, the influence of internal pressure and axial compressive displacement on the formability of small-diameter ZM21 magnesium alloy tubes in warm tube hydroforming (THF) was examined experimentally and numerically. The deformation behavior of ZM21 tubes, with a 2.0 mm outer diameter and 0.2 mm wall thickness, was evaluated in taper-cavity and cylinder-cavity dies. The simulation code used was the dynamic explicit finite element (FE) method (FEM) code, LS-DYNA 3D. The experiments were conducted at 250 °C. This paper elucidated the deformation characteristics, forming defects and forming limit of ZM21 tubes. Their deformation behavior in the taper-cavity die was affected by the axial compressive direction. Additionally, the occurrence of tube buckling could be inferred by changes of the axial compression force, which were measured by the load cell during the processing. In addition, grain with twin boundaries and refined grain were observed at the bended areas of tapered tubes. The hydroformed samples could have a high strength. Moreover, wrinkles, which are caused under a lower internal pressure condition, were employed to avoid tube fractures during the axial feeding. The tube with wrinkles was expanded by a straightening process after the axial feed. It was found that the process of warm THF of the tubes in the cylinder-cavity die was successful.
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The deformation behavior of ZM21 tubes, with a 2.0 mm outer diameter and 0.2 mm wall thickness, was evaluated in taper-cavity and cylinder-cavity dies. The simulation code used was the dynamic explicit finite element (FE) method (FEM) code, LS-DYNA 3D. The experiments were conducted at 250 °C. This paper elucidated the deformation characteristics, forming defects and forming limit of ZM21 tubes. Their deformation behavior in the taper-cavity die was affected by the axial compressive direction. Additionally, the occurrence of tube buckling could be inferred by changes of the axial compression force, which were measured by the load cell during the processing. In addition, grain with twin boundaries and refined grain were observed at the bended areas of tapered tubes. The hydroformed samples could have a high strength. Moreover, wrinkles, which are caused under a lower internal pressure condition, were employed to avoid tube fractures during the axial feeding. The tube with wrinkles was expanded by a straightening process after the axial feed. It was found that the process of warm THF of the tubes in the cylinder-cavity die was successful.</description><identifier>ISSN: 2075-4701</identifier><identifier>EISSN: 2075-4701</identifier><identifier>DOI: 10.3390/met10050674</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Compression tests ; Computer simulation ; Crystal defects ; Cylinders ; deformation characteristics ; Diameters ; Die cavities ; Dies ; Ductility ; Finite element method ; Formability ; forming defects ; Forming limits ; Fractures ; Heat resistance ; Hydroforming ; Internal pressure ; Load cells ; magnesium alloy ; Magnesium alloys ; Magnesium base alloys ; Medical equipment ; Medical research ; small-diameter tube ; Tapering ; tube hydroforming ; Tubes ; Twin boundaries ; Wall thickness ; warm working</subject><ispartof>Metals (Basel ), 2020-05, Vol.10 (5), p.674</ispartof><rights>2020. 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The deformation behavior of ZM21 tubes, with a 2.0 mm outer diameter and 0.2 mm wall thickness, was evaluated in taper-cavity and cylinder-cavity dies. The simulation code used was the dynamic explicit finite element (FE) method (FEM) code, LS-DYNA 3D. The experiments were conducted at 250 °C. This paper elucidated the deformation characteristics, forming defects and forming limit of ZM21 tubes. Their deformation behavior in the taper-cavity die was affected by the axial compressive direction. Additionally, the occurrence of tube buckling could be inferred by changes of the axial compression force, which were measured by the load cell during the processing. In addition, grain with twin boundaries and refined grain were observed at the bended areas of tapered tubes. The hydroformed samples could have a high strength. Moreover, wrinkles, which are caused under a lower internal pressure condition, were employed to avoid tube fractures during the axial feeding. The tube with wrinkles was expanded by a straightening process after the axial feed. It was found that the process of warm THF of the tubes in the cylinder-cavity die was successful.</abstract><cop>Basel</cop><pub>MDPI AG</pub><doi>10.3390/met10050674</doi><oa>free_for_read</oa></addata></record>
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source MDPI - Multidisciplinary Digital Publishing Institute; DOAJ Directory of Open Access Journals; Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals
subjects Compression tests
Computer simulation
Crystal defects
Cylinders
deformation characteristics
Diameters
Die cavities
Dies
Ductility
Finite element method
Formability
forming defects
Forming limits
Fractures
Heat resistance
Hydroforming
Internal pressure
Load cells
magnesium alloy
Magnesium alloys
Magnesium base alloys
Medical equipment
Medical research
small-diameter tube
Tapering
tube hydroforming
Tubes
Twin boundaries
Wall thickness
warm working
title Influence of Internal Pressure and Axial Compressive Displacement on the Formability of Small-Diameter ZM21 Magnesium Alloy Tubes in Warm Tube Hydroforming
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