An experimental study on formation mechanisms of edge defects in orthogonal cutting of SiCp/Al composites
In this study, orthogonal cutting of SiCp/Al composites with a polycrystal diamond tool has been carried out. The influences of cutting velocity, cutting depth, and tool rake angle on the cutting force and edge defects near the exit of orthogonal cutting were analyzed in detail. The research results...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2014-06, Vol.72 (9-12), p.1407-1414 |
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| container_issue | 9-12 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Zhou, Li Hou, Ning Huang, Shutao Xu, Lifu |
| description | In this study, orthogonal cutting of SiCp/Al composites with a polycrystal diamond tool has been carried out. The influences of cutting velocity, cutting depth, and tool rake angle on the cutting force and edge defects near the exit of orthogonal cutting were analyzed in detail. The research results show that the influence of the cutting depth on cutting force is most obvious, and there is a close relationship between the cutting force and the size of edge defects. At the same time, the fractographs indicated that the brittle fracture mode corresponds to the dominant failure mode during machining of SiCp/Al composites with higher volume fraction and larger SiC particle. Therefore, in the precision and super-precision manufacturing of SiCp/Al composites, with a proper tool rake angle, adopting higher cutting velocity and lower cutting depth not only can reduce the cutting force effectively but also can ensure cutting edge quality. |
| doi_str_mv | 10.1007/s00170-014-5743-5 |
| format | Article |
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The influences of cutting velocity, cutting depth, and tool rake angle on the cutting force and edge defects near the exit of orthogonal cutting were analyzed in detail. The research results show that the influence of the cutting depth on cutting force is most obvious, and there is a close relationship between the cutting force and the size of edge defects. At the same time, the fractographs indicated that the brittle fracture mode corresponds to the dominant failure mode during machining of SiCp/Al composites with higher volume fraction and larger SiC particle. Therefore, in the precision and super-precision manufacturing of SiCp/Al composites, with a proper tool rake angle, adopting higher cutting velocity and lower cutting depth not only can reduce the cutting force effectively but also can ensure cutting edge quality.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-014-5743-5</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Computer-Aided Engineering (CAD ; Cutting force ; Cutting parameters ; Cutting tools ; Defects ; Diamond machining ; Diamond tools ; Engineering ; Failure modes ; Heat treating ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Original Article ; Particulate composites ; Polycrystals ; Rake angle ; Silicon carbide</subject><ispartof>International journal of advanced manufacturing technology, 2014-06, Vol.72 (9-12), p.1407-1414</ispartof><rights>Springer-Verlag London 2014</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2014). 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The influences of cutting velocity, cutting depth, and tool rake angle on the cutting force and edge defects near the exit of orthogonal cutting were analyzed in detail. The research results show that the influence of the cutting depth on cutting force is most obvious, and there is a close relationship between the cutting force and the size of edge defects. At the same time, the fractographs indicated that the brittle fracture mode corresponds to the dominant failure mode during machining of SiCp/Al composites with higher volume fraction and larger SiC particle. Therefore, in the precision and super-precision manufacturing of SiCp/Al composites, with a proper tool rake angle, adopting higher cutting velocity and lower cutting depth not only can reduce the cutting force effectively but also can ensure cutting edge quality.</description><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting force</subject><subject>Cutting parameters</subject><subject>Cutting tools</subject><subject>Defects</subject><subject>Diamond machining</subject><subject>Diamond tools</subject><subject>Engineering</subject><subject>Failure modes</subject><subject>Heat treating</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Particulate composites</subject><subject>Polycrystals</subject><subject>Rake angle</subject><subject>Silicon carbide</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2014</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE1LxDAQhoMouK7-AG8Bz9V8Jz0ui1-w4EE9hzaZdiu2qUkW9N-bZQVPeppheN6X4UHokpJrSoi-SYRQTSpCRSW14JU8QgsqOK84ofIYLQhTpuJamVN0ltJboRVVZoGG1YThc4Y4jDDl5h2nvPNfOEy4C3Fs8lC2Edy2mYY0Jhw6DL4H7KEDlxMeJhxi3oY-TCXrdjkPU7-nnof1fLMqpzDOIQ0Z0jk66Zr3BBc_c4le725f1g_V5un-cb3aVE5QkStPnSJMaE-Eb3XnOFd1A63hbeMEawWjjZZAaatMJ2vvADxjrdIGjKd1q_gSXR165xg-dpCyfQu7WN5LlnEhJKFMmn8pphjXsjZ1oeiBcjGkFKGzcxHVxC9Lid17twfvtni3e-9Wlgw7ZFJhpx7ib_PfoW8qRIXj</recordid><startdate>20140601</startdate><enddate>20140601</enddate><creator>Zhou, Li</creator><creator>Hou, Ning</creator><creator>Huang, Shutao</creator><creator>Xu, Lifu</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20140601</creationdate><title>An experimental study on formation mechanisms of edge defects in orthogonal cutting of SiCp/Al composites</title><author>Zhou, Li ; Hou, Ning ; Huang, Shutao ; Xu, Lifu</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c414t-d1c60247d04db7fc3369aeb83bac42b421a75e11b68f59dceed22b678e8d19b63</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2014</creationdate><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting force</topic><topic>Cutting parameters</topic><topic>Cutting tools</topic><topic>Defects</topic><topic>Diamond machining</topic><topic>Diamond tools</topic><topic>Engineering</topic><topic>Failure modes</topic><topic>Heat treating</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Particulate composites</topic><topic>Polycrystals</topic><topic>Rake angle</topic><topic>Silicon carbide</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Zhou, Li</creatorcontrib><creatorcontrib>Hou, Ning</creatorcontrib><creatorcontrib>Huang, Shutao</creatorcontrib><creatorcontrib>Xu, Lifu</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Zhou, Li</au><au>Hou, Ning</au><au>Huang, Shutao</au><au>Xu, Lifu</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>An experimental study on formation mechanisms of edge defects in orthogonal cutting of SiCp/Al composites</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2014-06-01</date><risdate>2014</risdate><volume>72</volume><issue>9-12</issue><spage>1407</spage><epage>1414</epage><pages>1407-1414</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>In this study, orthogonal cutting of SiCp/Al composites with a polycrystal diamond tool has been carried out. The influences of cutting velocity, cutting depth, and tool rake angle on the cutting force and edge defects near the exit of orthogonal cutting were analyzed in detail. The research results show that the influence of the cutting depth on cutting force is most obvious, and there is a close relationship between the cutting force and the size of edge defects. At the same time, the fractographs indicated that the brittle fracture mode corresponds to the dominant failure mode during machining of SiCp/Al composites with higher volume fraction and larger SiC particle. Therefore, in the precision and super-precision manufacturing of SiCp/Al composites, with a proper tool rake angle, adopting higher cutting velocity and lower cutting depth not only can reduce the cutting force effectively but also can ensure cutting edge quality.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-014-5743-5</doi><tpages>8</tpages></addata></record> |
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| identifier | ISSN: 0268-3768 |
| ispartof | International journal of advanced manufacturing technology, 2014-06, Vol.72 (9-12), p.1407-1414 |
| issn | 0268-3768 1433-3015 |
| language | eng |
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| source | SpringerNature Journals |
| subjects | CAE) and Design Computer-Aided Engineering (CAD Cutting force Cutting parameters Cutting tools Defects Diamond machining Diamond tools Engineering Failure modes Heat treating Industrial and Production Engineering Mechanical Engineering Media Management Original Article Particulate composites Polycrystals Rake angle Silicon carbide |
| title | An experimental study on formation mechanisms of edge defects in orthogonal cutting of SiCp/Al composites |
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