Synthesis of intrinsically flame‐retardant copolyamides and their employment in PA6‐fibers

Flame‐retarded polyamide 6.6 (FR‐PA6.6) was prepared by the cocondensation of hexamethylene diammonium adipate (AH‐salt) with the corresponding salts of hexamethylene diamine and two different organophosphorus compounds, namely, 3‐hydroxyphenylphosphinylpropanoic acid (3‐HPP, 1) and 9,10‐dihydro‐10‐[2,3‐di (hydroxycarbonylpropyl]‐10‐phosphaphenanthrene‐10‐oxide (DDP, 2). The incorporation of the phosphorus comonomers and the thermal and physical properties of the resulting copolyamides have been studied. The phosphorus‐modified FR‐PA6.6 possesses high relative viscosities of 2.0 to 2.4, good thermal stability, and was used for the production of polyamide blends by merging FR‐PA6.6 with commercial PA6. This offered access to flame‐retarded PA6 multifilaments, which possess tensile strengths up to 0.7 GPa and elastic moduli up to 6.2 GPa. Knitted fabrics of FR‐PA6 exhibit high limiting oxygen index (LOI) values between 36 and 38 and executed burning tests demonstrate that the incorporation of phosphorus‐based comonomers improve flame retardancy significantly. The approach presented here offers a straightforward access to effective flame retardancy in nylon 6.