Influence of cooling medium characteristics on embedded tube fusion condition in the process of embedded tube sand mold casting

Embedded copper tube sand mold casting is the main manufacturing method of iron‐making blast furnace copper cooling stave, comparing embedded copper tube outer wall temperature with copper melting point is used to judge the fusion between liquid copper and embedded copper tube. On the basis that the...

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Veröffentlicht in:Heat transfer, Asian research Asian research, 2019-12, Vol.48 (8), p.3617-3635
Hauptverfasser: Gao, Zengli, Gong, Benkui, Niu, Jianping, Liu, Yunteng
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container_issue 8
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container_title Heat transfer, Asian research
container_volume 48
creator Gao, Zengli
Gong, Benkui
Niu, Jianping
Liu, Yunteng
description Embedded copper tube sand mold casting is the main manufacturing method of iron‐making blast furnace copper cooling stave, comparing embedded copper tube outer wall temperature with copper melting point is used to judge the fusion between liquid copper and embedded copper tube. On the basis that the computational model is reliable though experimental proof, the paper studies the influence of cooling medium characteristics on the embedded copper tube outer wall temperature. The calculated results show that the cooling medium thermal physical properties play a vital role on heat transfer between the liquid and embedded copper tube in the process of casting and determine the embedded copper tube outer wall temperature and the fusion. Through the numerical research, the cooling medium with suitable physical properties is found, adjusting the cooling media Reynolds number is an effective way to regulate the embedded tube outer wall temperature to the temperature required for fusion; in addition, modifying the cooling medium temperature entering the embedded tube is also a means adjusting the embedded tube outer wall temperature and improving the fusion between the embedded tube and liquid copper, but the method is not easy to operate in practice.
doi_str_mv 10.1002/htj.21559
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source Wiley Online Library Journals Frontfile Complete
subjects Blast furnace practice
Casting
casting mold
Cooling effects
cooling medium
Copper
embedded copper tube
Fluid flow
fusion
heat transfer
Ironmaking
Maintenance management
Melting points
Physical properties
Production methods
Reynolds number
Sand casting
sand mold casting
Sand molds
Wall temperature
title Influence of cooling medium characteristics on embedded tube fusion condition in the process of embedded tube sand mold casting
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