Microstructure and wear performance of arc-sprayed Al/316L stainless-steel composite coating

To improve the wear resistance of aluminium alloys, an Al/316L stainless-steel composite coating was successfully prepared on an aluminium alloy surface by two-channel-synchronization wire feeding arc spraying technology. The composite coating has a ductile (Al) and hard (stainless-steel) interpenet...

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Veröffentlicht in:Surface & coatings technology 2019-09, Vol.374, p.189-200
Hauptverfasser: Li, Qiaolei, Song, Peng, Ji, Qiang, Huang, Yong, Li, Demin, Zhai, Ruixiong, Zheng, Biju, Lu, Jiansheng
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container_end_page 200
container_issue
container_start_page 189
container_title Surface & coatings technology
container_volume 374
creator Li, Qiaolei
Song, Peng
Ji, Qiang
Huang, Yong
Li, Demin
Zhai, Ruixiong
Zheng, Biju
Lu, Jiansheng
description To improve the wear resistance of aluminium alloys, an Al/316L stainless-steel composite coating was successfully prepared on an aluminium alloy surface by two-channel-synchronization wire feeding arc spraying technology. The composite coating has a ductile (Al) and hard (stainless-steel) interpenetration structure. The interface between the substrate and the coating was fuzzy owing to the pinning interface of interpenetrating structure and the obvious diffusion layer near the interface, compared with 316L stainless-steel coating. The tribological properties of composite coatings were analysed. The wear resistance of the Al/316L stainless-steel composite coating was shown to be three times higher than that of the stainless-steel coating. The Al/316L stainless-steel composite coatings improved the wear resistance of aluminium alloy by a factor greater than nine. In the composite coating, the addition of Al splats promoted the formation of Fe3O4 and the interpenetrating structures, improving the wear resistance and crack propagation resistance of the coating. [Display omitted] •Al/316 L composite coating was successfully prepared by arc spraying technology.•Composite coating greatly improved wear resistance of the Al alloy.•Fe3O4 and ductile-hard structures improved the wear resistance of composite coating.
doi_str_mv 10.1016/j.surfcoat.2019.06.006
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subjects Alloys
Aluminum base alloys
Arc spraying
Austenitic stainless steels
Composite coating
Crack propagation
Diffusion coating
Diffusion layers
Interpenetrating structure
Iron oxides
Protective coatings
Steel structures
Substrates
Synchronism
Tribology
Wear resistance
title Microstructure and wear performance of arc-sprayed Al/316L stainless-steel composite coating
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