Enhanced transfer efficiency of ultrasonic motors with polyimide based frictional materials and surface texture

This figure showed the improvement of the energy transfer efficiency of USM by designing new types of polyimide composite and surface texture. [Display omitted] •The new polyimide composite as frictional materials of USM was designed.•USM with PI composites had higher energy transfer efficiency that...

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Veröffentlicht in:Sensors and actuators. A. Physical. 2019-08, Vol.295, p.671-677
Hauptverfasser: Liu, Xiaoliang, Song, Jingfu, Chen, Hucheng, Zhao, Gai, Qiu, Jinhao, Ding, Qingjun
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container_issue
container_start_page 671
container_title Sensors and actuators. A. Physical.
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creator Liu, Xiaoliang
Song, Jingfu
Chen, Hucheng
Zhao, Gai
Qiu, Jinhao
Ding, Qingjun
description This figure showed the improvement of the energy transfer efficiency of USM by designing new types of polyimide composite and surface texture. [Display omitted] •The new polyimide composite as frictional materials of USM was designed.•USM with PI composites had higher energy transfer efficiency that that with PTFE composites.•Fabricating micro-dimples on the surface of PI composites can further improve the efficiency of USM.•Processing the same surface texture on the stator made a reverse effect on the transfer efficiency of USM. In order to improve the transfer efficiency of the travelling wave ultrasonic motor (TRUM), the advanced polyimide-based (PI) frictional materials with high friction coefficient and elastic modulus were designed and prepared by hot press sintering. The friction coefficient of PI composite sliding against phosphor bronze was investigated by a flat-on-flat pattern tribo-meter simulated the running conditions of the TRUM. Besides, the micro-dimples with diameter of 300 μm and area density of 7.06% were fabricated on the surface of PI composites by laser ablation. The friction coefficient of the textured PI interface further increased compared to the smooth PI or polytetrafluoroethylene (PTFE) interface. Therefore, the mechanical output torque, rotational speed and transfer efficiency of the TURM with new frictional materials and surface texture were correspondingly improved. The enhancement mechanisms were discussed by analyzing the changes in friction coefficient and contact sate of the tribo-pairs.
doi_str_mv 10.1016/j.sna.2019.06.033
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[Display omitted] •The new polyimide composite as frictional materials of USM was designed.•USM with PI composites had higher energy transfer efficiency that that with PTFE composites.•Fabricating micro-dimples on the surface of PI composites can further improve the efficiency of USM.•Processing the same surface texture on the stator made a reverse effect on the transfer efficiency of USM. In order to improve the transfer efficiency of the travelling wave ultrasonic motor (TRUM), the advanced polyimide-based (PI) frictional materials with high friction coefficient and elastic modulus were designed and prepared by hot press sintering. The friction coefficient of PI composite sliding against phosphor bronze was investigated by a flat-on-flat pattern tribo-meter simulated the running conditions of the TRUM. Besides, the micro-dimples with diameter of 300 μm and area density of 7.06% were fabricated on the surface of PI composites by laser ablation. The friction coefficient of the textured PI interface further increased compared to the smooth PI or polytetrafluoroethylene (PTFE) interface. Therefore, the mechanical output torque, rotational speed and transfer efficiency of the TURM with new frictional materials and surface texture were correspondingly improved. The enhancement mechanisms were discussed by analyzing the changes in friction coefficient and contact sate of the tribo-pairs.</description><identifier>ISSN: 0924-4247</identifier><identifier>EISSN: 1873-3069</identifier><identifier>DOI: 10.1016/j.sna.2019.06.033</identifier><language>eng</language><publisher>Lausanne: Elsevier B.V</publisher><subject>Coefficient of friction ; Composite materials ; Dimpling ; Efficiency ; Flat patterns ; Friction ; Friction stir welding ; Heat transfer ; Laser ablation ; Mechanical properties ; Modulus of elasticity ; Phosphor bronzes ; Polyimide ; Polytetrafluoroethylene ; Surface layers ; Surface texture ; Texture ; Transfer efficiency ; Traveling waves ; Ultrasonic motors</subject><ispartof>Sensors and actuators. A. 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A. Physical.</title><description>This figure showed the improvement of the energy transfer efficiency of USM by designing new types of polyimide composite and surface texture. [Display omitted] •The new polyimide composite as frictional materials of USM was designed.•USM with PI composites had higher energy transfer efficiency that that with PTFE composites.•Fabricating micro-dimples on the surface of PI composites can further improve the efficiency of USM.•Processing the same surface texture on the stator made a reverse effect on the transfer efficiency of USM. In order to improve the transfer efficiency of the travelling wave ultrasonic motor (TRUM), the advanced polyimide-based (PI) frictional materials with high friction coefficient and elastic modulus were designed and prepared by hot press sintering. The friction coefficient of PI composite sliding against phosphor bronze was investigated by a flat-on-flat pattern tribo-meter simulated the running conditions of the TRUM. Besides, the micro-dimples with diameter of 300 μm and area density of 7.06% were fabricated on the surface of PI composites by laser ablation. The friction coefficient of the textured PI interface further increased compared to the smooth PI or polytetrafluoroethylene (PTFE) interface. Therefore, the mechanical output torque, rotational speed and transfer efficiency of the TURM with new frictional materials and surface texture were correspondingly improved. The enhancement mechanisms were discussed by analyzing the changes in friction coefficient and contact sate of the tribo-pairs.</description><subject>Coefficient of friction</subject><subject>Composite materials</subject><subject>Dimpling</subject><subject>Efficiency</subject><subject>Flat patterns</subject><subject>Friction</subject><subject>Friction stir welding</subject><subject>Heat transfer</subject><subject>Laser ablation</subject><subject>Mechanical properties</subject><subject>Modulus of elasticity</subject><subject>Phosphor bronzes</subject><subject>Polyimide</subject><subject>Polytetrafluoroethylene</subject><subject>Surface layers</subject><subject>Surface texture</subject><subject>Texture</subject><subject>Transfer efficiency</subject><subject>Traveling waves</subject><subject>Ultrasonic motors</subject><issn>0924-4247</issn><issn>1873-3069</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><recordid>eNp9kMtKAzEUhoMoWC8P4C7gesbcOhdcSakXKLjRdUgyJzTDzKQmGbVvb2pduzicxX_h50PohpKSElrd9WWcVMkIbUtSlYTzE7SgTc0LTqr2FC1Iy0QhmKjP0UWMPSHZUtcL5NfTVk0GOpyCmqKFgMFaZxxMZo-9xfOQhegnZ_Dokw8Rf7m0xTs_7N3oOsBaxZy2wZnk_KQGPKoEwakhYjV1OM7BKgM4wXeaA1yhM5sluP77l-j9cf22ei42r08vq4dNYThbpkJXTLeWabYEQXljteqEYLDkVFHNOpGvBQWMKEqEEaw2FohotK4JY01H-SW6Pfbugv-YISbZ-znkeVEyTlgupazOLnp0meBjDGDlLrhRhb2kRB64yl5mrvLAVZJKZmg5c3_MQJ7_6SDI-EsLOhfAJNl590_6BzW8gso</recordid><startdate>20190815</startdate><enddate>20190815</enddate><creator>Liu, Xiaoliang</creator><creator>Song, Jingfu</creator><creator>Chen, Hucheng</creator><creator>Zhao, Gai</creator><creator>Qiu, Jinhao</creator><creator>Ding, Qingjun</creator><general>Elsevier B.V</general><general>Elsevier BV</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7TB</scope><scope>7U5</scope><scope>8FD</scope><scope>FR3</scope><scope>L7M</scope></search><sort><creationdate>20190815</creationdate><title>Enhanced transfer efficiency of ultrasonic motors with polyimide based frictional materials and surface texture</title><author>Liu, Xiaoliang ; Song, Jingfu ; Chen, Hucheng ; Zhao, Gai ; Qiu, Jinhao ; Ding, Qingjun</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c325t-b62b9f2b25e4138fbad442e531a1b2d4b2d9eae20a104c427cfe048bb70228d13</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>Coefficient of friction</topic><topic>Composite materials</topic><topic>Dimpling</topic><topic>Efficiency</topic><topic>Flat patterns</topic><topic>Friction</topic><topic>Friction stir welding</topic><topic>Heat transfer</topic><topic>Laser ablation</topic><topic>Mechanical properties</topic><topic>Modulus of elasticity</topic><topic>Phosphor bronzes</topic><topic>Polyimide</topic><topic>Polytetrafluoroethylene</topic><topic>Surface layers</topic><topic>Surface texture</topic><topic>Texture</topic><topic>Transfer efficiency</topic><topic>Traveling waves</topic><topic>Ultrasonic motors</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Liu, Xiaoliang</creatorcontrib><creatorcontrib>Song, Jingfu</creatorcontrib><creatorcontrib>Chen, Hucheng</creatorcontrib><creatorcontrib>Zhao, Gai</creatorcontrib><creatorcontrib>Qiu, Jinhao</creatorcontrib><creatorcontrib>Ding, Qingjun</creatorcontrib><collection>CrossRef</collection><collection>Mechanical &amp; Transportation Engineering Abstracts</collection><collection>Solid State and Superconductivity Abstracts</collection><collection>Technology Research Database</collection><collection>Engineering Research Database</collection><collection>Advanced Technologies Database with Aerospace</collection><jtitle>Sensors and actuators. 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[Display omitted] •The new polyimide composite as frictional materials of USM was designed.•USM with PI composites had higher energy transfer efficiency that that with PTFE composites.•Fabricating micro-dimples on the surface of PI composites can further improve the efficiency of USM.•Processing the same surface texture on the stator made a reverse effect on the transfer efficiency of USM. In order to improve the transfer efficiency of the travelling wave ultrasonic motor (TRUM), the advanced polyimide-based (PI) frictional materials with high friction coefficient and elastic modulus were designed and prepared by hot press sintering. The friction coefficient of PI composite sliding against phosphor bronze was investigated by a flat-on-flat pattern tribo-meter simulated the running conditions of the TRUM. Besides, the micro-dimples with diameter of 300 μm and area density of 7.06% were fabricated on the surface of PI composites by laser ablation. 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subjects Coefficient of friction
Composite materials
Dimpling
Efficiency
Flat patterns
Friction
Friction stir welding
Heat transfer
Laser ablation
Mechanical properties
Modulus of elasticity
Phosphor bronzes
Polyimide
Polytetrafluoroethylene
Surface layers
Surface texture
Texture
Transfer efficiency
Traveling waves
Ultrasonic motors
title Enhanced transfer efficiency of ultrasonic motors with polyimide based frictional materials and surface texture
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