Parametric Optimization for Resistance Spot-Welded Thin-Sheet Aluminium Alloy 5052-H32

Resistance spot welding of 0.6-mm-thick AA 5052-H32 was performed within a selected range of parameters. The microstructure, nugget size and tensile shear strength (TSS) of the weldments were investigated. The TSS (ranging between 17 and 108 MPa) showed a positive dependency on the nugget diameter (...

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Veröffentlicht in:Arabian journal for science and engineering (2011) 2019-09, Vol.44 (9), p.7617-7626
Hauptverfasser: Abioye, T. E., Anas, N. M., Irfan, M. K., Anasyida, A. S., Zuhailawati, H.
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container_end_page 7626
container_issue 9
container_start_page 7617
container_title Arabian journal for science and engineering (2011)
container_volume 44
creator Abioye, T. E.
Anas, N. M.
Irfan, M. K.
Anasyida, A. S.
Zuhailawati, H.
description Resistance spot welding of 0.6-mm-thick AA 5052-H32 was performed within a selected range of parameters. The microstructure, nugget size and tensile shear strength (TSS) of the weldments were investigated. The TSS (ranging between 17 and 108 MPa) showed a positive dependency on the nugget diameter (ranging between 1.33 and 3.01 mm). The two weld qualities increased with increasing the welding current and decreasing electrode tip diameter. The nuggets exhibited hump-like shape which was caused by the variation in the heat generated at the two electrode terminals. Optimum parameters were found at electrode tip diameter of 4 mm, welding current of 8 kVA and welding time of 90 ms giving TSS of ~ 119 MPa. The optimal setting is suitable for aerospace applications because the corresponding nugget size met the AWS-D17.2 standard. Analysis of variance revealed that the weld current has the most significant effect on the tensile shear strength and nugget diameter with over 74% contribution.
doi_str_mv 10.1007/s13369-019-03869-9
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subjects Aluminum base alloys
Dependence
Electrodes
Engineering
Humanities and Social Sciences
multidisciplinary
Optimization
Parameters
Research Article - Mechanical Engineering
Resistance spot welding
Science
Shear strength
Tensile strength
Variance analysis
Welding current
Weldments
title Parametric Optimization for Resistance Spot-Welded Thin-Sheet Aluminium Alloy 5052-H32
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