An investigation of heat partition and tool wear in hard turning of H13 tool steel with CBN cutting tools
This paper presents results of an investigation into the tool life and the tool wear behaviour of low content CBN cutting tools used in hard turning of hardened H13 tool steel. The approach followed here required both experimental work and finite element thermal modelling. The experiments involved m...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2008-11, Vol.39 (9-10), p.874-888 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Ghani, Mohammad Usman Abukhshim, Nuri A. Sheikh, M. A. |
| description | This paper presents results of an investigation into the tool life and the tool wear behaviour of low content CBN cutting tools used in hard turning of hardened H13 tool steel. The approach followed here required both experimental work and finite element thermal modelling. The experiments involved measuring the cutting forces, cutting temperatures, tool wear, and the contact area. Using the measured cutting forces and the contact area in the orthogonal cutting model, we calculated the heat flux on the tool and applied it in the FE thermal analysis. The temperatures history from the analysis was matched with the experimental data to estimate the fraction of heat entering the tool for both conventional and high speeds. The heat partition into the tool was estimated to be around 21–22% for conventional speeds, whereas for high-speed turning, it was around 14%. The tool wear, however, was found to be dominated by chipping for both cutting speeds and could be reduced considerably by reducing the amount of heat entering the tool. |
| doi_str_mv | 10.1007/s00170-007-1282-7 |
| format | Article |
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A.</creator><creatorcontrib>Ghani, Mohammad Usman ; Abukhshim, Nuri A. ; Sheikh, M. A.</creatorcontrib><description>This paper presents results of an investigation into the tool life and the tool wear behaviour of low content CBN cutting tools used in hard turning of hardened H13 tool steel. The approach followed here required both experimental work and finite element thermal modelling. The experiments involved measuring the cutting forces, cutting temperatures, tool wear, and the contact area. Using the measured cutting forces and the contact area in the orthogonal cutting model, we calculated the heat flux on the tool and applied it in the FE thermal analysis. The temperatures history from the analysis was matched with the experimental data to estimate the fraction of heat entering the tool for both conventional and high speeds. The heat partition into the tool was estimated to be around 21–22% for conventional speeds, whereas for high-speed turning, it was around 14%. 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A.</creatorcontrib><title>An investigation of heat partition and tool wear in hard turning of H13 tool steel with CBN cutting tools</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>This paper presents results of an investigation into the tool life and the tool wear behaviour of low content CBN cutting tools used in hard turning of hardened H13 tool steel. The approach followed here required both experimental work and finite element thermal modelling. The experiments involved measuring the cutting forces, cutting temperatures, tool wear, and the contact area. Using the measured cutting forces and the contact area in the orthogonal cutting model, we calculated the heat flux on the tool and applied it in the FE thermal analysis. The temperatures history from the analysis was matched with the experimental data to estimate the fraction of heat entering the tool for both conventional and high speeds. The heat partition into the tool was estimated to be around 21–22% for conventional speeds, whereas for high-speed turning, it was around 14%. The tool wear, however, was found to be dominated by chipping for both cutting speeds and could be reduced considerably by reducing the amount of heat entering the tool.</description><subject>CAE) and Design</subject><subject>Chipping</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting force</subject><subject>Cutting speed</subject><subject>Cutting tools</subject><subject>Cutting wear</subject><subject>Engineering</subject><subject>Finite element method</subject><subject>Heat</subject><subject>Heat flux</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Partitions</subject><subject>Production planning</subject><subject>Thermal analysis</subject><subject>Tool life</subject><subject>Tool steels</subject><subject>Tool wear</subject><subject>Turning (machining)</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2008</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp1kE1PAyEQhonRxFr9Ad5IPKMM7AI91katSaMXPRNKZ1uauluBavz3sq6JJ08zmXne-XgJuQR-DZzrm8Q5aM5KykAYwfQRGUElJZMc6mMy4kIZJrUyp-QspW2hFSgzImHa0tB-YMph7XLoWto1dIMu072LOfxUXLuiuet29BNdLDTduFgqh9iGdt3zc5ADkDJiwULe0NntE_WHnHuk76VzctK4XcKL3zgmr_d3L7M5Wzw_PM6mC-YlqMx0XWENzcQ5t6wAOZiqQm8MqtXS-xpxoviqdlo6ibKpvYJK10vtJwL8pAjlmFwNc_exez-Ux-y2K6eWlVYIJarigdGFgoHysUspYmP3Mby5-GWB295ROzhq-7R31PYaMWhSYds1xr_J_4u-AV2leMA</recordid><startdate>20081101</startdate><enddate>20081101</enddate><creator>Ghani, Mohammad Usman</creator><creator>Abukhshim, Nuri A.</creator><creator>Sheikh, M. 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Using the measured cutting forces and the contact area in the orthogonal cutting model, we calculated the heat flux on the tool and applied it in the FE thermal analysis. The temperatures history from the analysis was matched with the experimental data to estimate the fraction of heat entering the tool for both conventional and high speeds. The heat partition into the tool was estimated to be around 21–22% for conventional speeds, whereas for high-speed turning, it was around 14%. The tool wear, however, was found to be dominated by chipping for both cutting speeds and could be reduced considerably by reducing the amount of heat entering the tool.</abstract><cop>London</cop><pub>Springer-Verlag</pub><doi>10.1007/s00170-007-1282-7</doi><tpages>15</tpages></addata></record> |
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| source | Springer Nature - Complete Springer Journals |
| subjects | CAE) and Design Chipping Computer-Aided Engineering (CAD Cutting force Cutting speed Cutting tools Cutting wear Engineering Finite element method Heat Heat flux Industrial and Production Engineering Mechanical Engineering Media Management Original Article Partitions Production planning Thermal analysis Tool life Tool steels Tool wear Turning (machining) |
| title | An investigation of heat partition and tool wear in hard turning of H13 tool steel with CBN cutting tools |
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