Error prediction and compensation based on interference-free tool paths in blade milling
We propose a method which uses interference-free tool paths to predict and compensate for deformation error during the spiral milling of blades. Firstly, a finite element simulation of the blisk blade milling process was conducted using an interference-free spiral milling NC machining tool path base...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2014-03, Vol.71 (5-8), p.1309-1318 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Wang, Ming-Hai Sun, Yue |
| description | We propose a method which uses interference-free tool paths to predict and compensate for deformation error during the spiral milling of blades. Firstly, a finite element simulation of the blisk blade milling process was conducted using an interference-free spiral milling NC machining tool path based on the curvature attribute of the blade twisted surface, observing the variation in blade milling error under different processing parameters and yielding a surface quality variation law. Next, the model was corrected by combining this error prediction data with precision design requirements, and a blade deformation error compensation scheme was suggested. Finally, an interference-free processing program containing the error compensation information was applied to carry out another blade milling simulation and a blisk milling experiment. The results showed that both the blade deformation error and the surface quality satisfied design requirements, while the accuracy of the simulation was verified. |
| doi_str_mv | 10.1007/s00170-013-5535-3 |
| format | Article |
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Firstly, a finite element simulation of the blisk blade milling process was conducted using an interference-free spiral milling NC machining tool path based on the curvature attribute of the blade twisted surface, observing the variation in blade milling error under different processing parameters and yielding a surface quality variation law. Next, the model was corrected by combining this error prediction data with precision design requirements, and a blade deformation error compensation scheme was suggested. Finally, an interference-free processing program containing the error compensation information was applied to carry out another blade milling simulation and a blisk milling experiment. The results showed that both the blade deformation error and the surface quality satisfied design requirements, while the accuracy of the simulation was verified.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-013-5535-3</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Compensation ; Computer simulation ; Computer-Aided Engineering (CAD ; Curvature ; Deformation ; Engineering ; Error compensation ; Error correction ; Finite element method ; Industrial and Production Engineering ; Interference ; Mechanical Engineering ; Media Management ; Milling (machining) ; Original Article ; Process parameters ; Surface properties</subject><ispartof>International journal of advanced manufacturing technology, 2014-03, Vol.71 (5-8), p.1309-1318</ispartof><rights>Springer-Verlag London 2014</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2014). All Rights Reserved.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c316t-9d9feb23c78a9b8153cae8e1bdaa526c8e1d946234f373c1f73640460f98c8533</citedby><cites>FETCH-LOGICAL-c316t-9d9feb23c78a9b8153cae8e1bdaa526c8e1d946234f373c1f73640460f98c8533</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-013-5535-3$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-013-5535-3$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27922,27923,41486,42555,51317</link.rule.ids></links><search><creatorcontrib>Wang, Ming-Hai</creatorcontrib><creatorcontrib>Sun, Yue</creatorcontrib><title>Error prediction and compensation based on interference-free tool paths in blade milling</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>We propose a method which uses interference-free tool paths to predict and compensate for deformation error during the spiral milling of blades. Firstly, a finite element simulation of the blisk blade milling process was conducted using an interference-free spiral milling NC machining tool path based on the curvature attribute of the blade twisted surface, observing the variation in blade milling error under different processing parameters and yielding a surface quality variation law. Next, the model was corrected by combining this error prediction data with precision design requirements, and a blade deformation error compensation scheme was suggested. Finally, an interference-free processing program containing the error compensation information was applied to carry out another blade milling simulation and a blisk milling experiment. The results showed that both the blade deformation error and the surface quality satisfied design requirements, while the accuracy of the simulation was verified.</description><subject>CAE) and Design</subject><subject>Compensation</subject><subject>Computer simulation</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Curvature</subject><subject>Deformation</subject><subject>Engineering</subject><subject>Error compensation</subject><subject>Error correction</subject><subject>Finite element method</subject><subject>Industrial and Production Engineering</subject><subject>Interference</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Milling (machining)</subject><subject>Original Article</subject><subject>Process parameters</subject><subject>Surface properties</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2014</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp1kE9LxDAQxYMouK5-AG8Bz9Gk06TtUZb1Dyx4UfAW0nSydukmNeke_PZmreDJ0zxm3nsDP0KuBb8VnFd3iXNRccYFMClBMjghC1ECMOBCnpIFL1TNoFL1OblIaZfdSqh6Qd7XMYZIx4hdb6c-eGp8R23Yj-iT-Vm0JmFHs-j9hNFhRG-RuYhIpxAGOprpI-UjbQfTId33w9D77SU5c2ZIePU7l-TtYf26emKbl8fn1f2GWRBqYk3XOGwLsFVtmrYWEqzBGkXbGSMLZbPsmlIVUDqowApXgSp5qbhraltLgCW5mXvHGD4PmCa9C4fo80tdFDnXcFkdXWJ22RhSiuj0GPu9iV9acH0EqGeAOgPUR4D6mCnmTMpev8X41_x_6BtSz3M6</recordid><startdate>20140301</startdate><enddate>20140301</enddate><creator>Wang, Ming-Hai</creator><creator>Sun, Yue</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20140301</creationdate><title>Error prediction and compensation based on interference-free tool paths in blade milling</title><author>Wang, Ming-Hai ; Sun, Yue</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c316t-9d9feb23c78a9b8153cae8e1bdaa526c8e1d946234f373c1f73640460f98c8533</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2014</creationdate><topic>CAE) and Design</topic><topic>Compensation</topic><topic>Computer simulation</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Curvature</topic><topic>Deformation</topic><topic>Engineering</topic><topic>Error compensation</topic><topic>Error correction</topic><topic>Finite element method</topic><topic>Industrial and Production Engineering</topic><topic>Interference</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Milling (machining)</topic><topic>Original Article</topic><topic>Process parameters</topic><topic>Surface properties</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Ming-Hai</creatorcontrib><creatorcontrib>Sun, Yue</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Ming-Hai</au><au>Sun, Yue</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Error prediction and compensation based on interference-free tool paths in blade milling</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2014-03-01</date><risdate>2014</risdate><volume>71</volume><issue>5-8</issue><spage>1309</spage><epage>1318</epage><pages>1309-1318</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>We propose a method which uses interference-free tool paths to predict and compensate for deformation error during the spiral milling of blades. Firstly, a finite element simulation of the blisk blade milling process was conducted using an interference-free spiral milling NC machining tool path based on the curvature attribute of the blade twisted surface, observing the variation in blade milling error under different processing parameters and yielding a surface quality variation law. Next, the model was corrected by combining this error prediction data with precision design requirements, and a blade deformation error compensation scheme was suggested. Finally, an interference-free processing program containing the error compensation information was applied to carry out another blade milling simulation and a blisk milling experiment. The results showed that both the blade deformation error and the surface quality satisfied design requirements, while the accuracy of the simulation was verified.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-013-5535-3</doi><tpages>10</tpages></addata></record> |
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| ispartof | International journal of advanced manufacturing technology, 2014-03, Vol.71 (5-8), p.1309-1318 |
| issn | 0268-3768 1433-3015 |
| language | eng |
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| source | SpringerLink Journals - AutoHoldings |
| subjects | CAE) and Design Compensation Computer simulation Computer-Aided Engineering (CAD Curvature Deformation Engineering Error compensation Error correction Finite element method Industrial and Production Engineering Interference Mechanical Engineering Media Management Milling (machining) Original Article Process parameters Surface properties |
| title | Error prediction and compensation based on interference-free tool paths in blade milling |
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