A novel approach for temperature control in ISF supported by laser and resistance heating
Aeronautical applications often require small batches of large-scale sheet metal parts made from titanium and its alloys. Due to the low formability of titanium at room temperature, warm forming processes are necessary. Incremental sheet metal forming (ISF) is suitable for production of prototypes a...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2013-08, Vol.67 (9-12), p.2195-2205 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Göttmann, A. Bailly, D. Bergweiler, G. Bambach, M. Stollenwerk, J. Hirt, G. Loosen, P. |
| description | Aeronautical applications often require small batches of large-scale sheet metal parts made from titanium and its alloys. Due to the low formability of titanium at room temperature, warm forming processes are necessary. Incremental sheet metal forming (ISF) is suitable for production of prototypes and small batches as well as large-scale parts. A short review of the experimental work done by international scientists in the field of warm ISF including stationary and moved temperature sensors will be presented mostly applied from the backside of the sheet metal. The present paper shows a new approach for a tool setup including a thermocouple inside of the tool. Hence, the sensor for temperature measurement was moved with the forming zone. Furthermore, a suitable closed loop control including a PID controller will be presented. The characteristics of the controller will be discussed. By means of two different warm ISF processes (ISF with resistance heating and laser-assisted ISF), the applicability of the developed setup will be analysed and evaluated. It will be shown that the experimental setup is capable to ensure minimal temperatures needed to ensure adequate formability of Ti grade 5. |
| doi_str_mv | 10.1007/s00170-012-4640-z |
| format | Article |
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Due to the low formability of titanium at room temperature, warm forming processes are necessary. Incremental sheet metal forming (ISF) is suitable for production of prototypes and small batches as well as large-scale parts. A short review of the experimental work done by international scientists in the field of warm ISF including stationary and moved temperature sensors will be presented mostly applied from the backside of the sheet metal. The present paper shows a new approach for a tool setup including a thermocouple inside of the tool. Hence, the sensor for temperature measurement was moved with the forming zone. Furthermore, a suitable closed loop control including a PID controller will be presented. The characteristics of the controller will be discussed. By means of two different warm ISF processes (ISF with resistance heating and laser-assisted ISF), the applicability of the developed setup will be analysed and evaluated. 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Due to the low formability of titanium at room temperature, warm forming processes are necessary. Incremental sheet metal forming (ISF) is suitable for production of prototypes and small batches as well as large-scale parts. A short review of the experimental work done by international scientists in the field of warm ISF including stationary and moved temperature sensors will be presented mostly applied from the backside of the sheet metal. The present paper shows a new approach for a tool setup including a thermocouple inside of the tool. Hence, the sensor for temperature measurement was moved with the forming zone. Furthermore, a suitable closed loop control including a PID controller will be presented. The characteristics of the controller will be discussed. By means of two different warm ISF processes (ISF with resistance heating and laser-assisted ISF), the applicability of the developed setup will be analysed and evaluated. It will be shown that the experimental setup is capable to ensure minimal temperatures needed to ensure adequate formability of Ti grade 5.</description><subject>Aeronautics</subject><subject>CAE) and Design</subject><subject>Closed loops</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Controllers</subject><subject>Engineering</subject><subject>Formability</subject><subject>Industrial and Production Engineering</subject><subject>Laser beam heating</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Metal forming</subject><subject>Metal sheets</subject><subject>Original Article</subject><subject>Proportional integral derivative</subject><subject>Resistance heating</subject><subject>Temperature</subject><subject>Temperature control</subject><subject>Temperature measurement</subject><subject>Temperature sensors</subject><subject>Thermocouples</subject><subject>Titanium base alloys</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2013</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp1kE1LAzEURYMoWKs_wF3AdTQfM0mzLMVqoeBCXbgKmcybdso0MyYZof56Uyq4cvU25977OAjdMnrPKFUPkVKmKKGMk0IWlHyfoQkrhCCCsvIcTSiXMyKUnF2iqxh3mZZMziboY459_wUdtsMQeuu2uOkDTrAfINg0BsCu9yn0HW49Xr0ucRyHoQ8JalwdcGcjBGx9jQPENibrHeAt2NT6zTW6aGwX4eb3TtH78vFt8UzWL0-rxXxNnGAyEeu0kILXQEurRVFowbWuyqaoKgEUhGo0VJKDYCCcKmuldK2ZlQCFc42SYoruTr35_88RYjK7fgw-TxrOJc_lTPBMsRPlQh9jgMYMod3bcDCMmqNBczJoskFzNGi-c4afMjGzfgPhr_n_0A_nF3Rg</recordid><startdate>20130801</startdate><enddate>20130801</enddate><creator>Göttmann, A.</creator><creator>Bailly, D.</creator><creator>Bergweiler, G.</creator><creator>Bambach, M.</creator><creator>Stollenwerk, J.</creator><creator>Hirt, G.</creator><creator>Loosen, P.</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20130801</creationdate><title>A novel approach for temperature control in ISF supported by laser and resistance heating</title><author>Göttmann, A. ; 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Due to the low formability of titanium at room temperature, warm forming processes are necessary. Incremental sheet metal forming (ISF) is suitable for production of prototypes and small batches as well as large-scale parts. A short review of the experimental work done by international scientists in the field of warm ISF including stationary and moved temperature sensors will be presented mostly applied from the backside of the sheet metal. The present paper shows a new approach for a tool setup including a thermocouple inside of the tool. Hence, the sensor for temperature measurement was moved with the forming zone. Furthermore, a suitable closed loop control including a PID controller will be presented. The characteristics of the controller will be discussed. By means of two different warm ISF processes (ISF with resistance heating and laser-assisted ISF), the applicability of the developed setup will be analysed and evaluated. It will be shown that the experimental setup is capable to ensure minimal temperatures needed to ensure adequate formability of Ti grade 5.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-012-4640-z</doi><tpages>11</tpages></addata></record> |
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| ispartof | International journal of advanced manufacturing technology, 2013-08, Vol.67 (9-12), p.2195-2205 |
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| subjects | Aeronautics CAE) and Design Closed loops Computer-Aided Engineering (CAD Controllers Engineering Formability Industrial and Production Engineering Laser beam heating Mechanical Engineering Media Management Metal forming Metal sheets Original Article Proportional integral derivative Resistance heating Temperature Temperature control Temperature measurement Temperature sensors Thermocouples Titanium base alloys |
| title | A novel approach for temperature control in ISF supported by laser and resistance heating |
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