Integrated maintenance and production planning with energy consumption and minimal repair

In this study, we analyze an integrated production-preventive maintenance planning problem where product processing times are affected by machine degradation. Preventive maintenance and repair can return the degraded machines/equipment to normal conditions, which can improve the job processing times...

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Veröffentlicht in:International journal of advanced manufacturing technology 2014-10, Vol.74 (9-12), p.1419-1430
Hauptverfasser: Yildirim, Mehmet Bayram, Nezami, Farnaz Ghazi
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container_title International journal of advanced manufacturing technology
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creator Yildirim, Mehmet Bayram
Nezami, Farnaz Ghazi
description In this study, we analyze an integrated production-preventive maintenance planning problem where product processing times are affected by machine degradation. Preventive maintenance and repair can return the degraded machines/equipment to normal conditions, which can improve the job processing times and the amount of energy consumed. We propose a mathematical model for an integrated production and preventive maintenance planning problem in a multi-product, multi-period, single-machine manufacturing environment with minimal repair and energy consumption considerations in order to minimize the overall cost of production, inventory, energy, maintenance, and repair. The model investigates the impact of imperfect and “as-good-as-new” (AGAN) maintenance strategies on production plan and total cost. Experimental analyses provide insights about the proposed model: when the sensitivity of processing times to machine health status increases, the required number of maintenance actions increases. In addition, enforcing more number of maintenance actions into a production plan decreases energy cost of the system.
doi_str_mv 10.1007/s00170-014-5834-3
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subjects CAE) and Design
Computer-Aided Engineering (CAD
Cost analysis
Energy conservation
Energy consumption
Energy costs
Engineering
Industrial and Production Engineering
Mathematical models
Mechanical Engineering
Media Management
Original Article
Preventive maintenance
Production planning
Repair
Repair & maintenance
Sensitivity analysis
title Integrated maintenance and production planning with energy consumption and minimal repair
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