Horn design for ultrasonic vibration-aided equal channel angular pressing
This work focuses on the resonance frequency determination of a horn as a main part of ultrasonic vibrated equal channel angular pressing using experimental and simulated modal analyses. A stepped shape hot-work tool steel horn was successfully designed and manufactured to promote maximum punch forc...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2017-05, Vol.90 (5-8), p.1727-1734 |
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creator | Naseri, R. Koohkan, K. Ebrahimi, M. Djavanroodi, F. Ahmadian, H. |
description | This work focuses on the resonance frequency determination of a horn as a main part of ultrasonic vibrated equal channel angular pressing using experimental and simulated modal analyses. A stepped shape hot-work tool steel horn was successfully designed and manufactured to promote maximum punch force reduction. The resonance frequency of the system which includes the horn with an initial length of 220 mm was obtained by simulated modal analysis. Experimental work using Audio-Technica microphone on five different horn lengths at the free condition was developed to verify the simulated modal analysis. Also, the changes in frequency with the horn length were obtained experimentally. By considering both the system resonance frequency of 18,760 Hz for the horn length of 220 mm and 90 Hz change of longitudinal frequency for 1 mm of horn length, the final horn length was obtained to be 206 mm. Moreover, it was shown that the billet length has no considerable effect on the resonance frequency of the system. Finally, 9 % reduction at the required punch load was achieved by employment of ultrasonic vibration as compared to the conventional equal channel angular pressing process. |
doi_str_mv | 10.1007/s00170-016-9517-0 |
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A stepped shape hot-work tool steel horn was successfully designed and manufactured to promote maximum punch force reduction. The resonance frequency of the system which includes the horn with an initial length of 220 mm was obtained by simulated modal analysis. Experimental work using Audio-Technica microphone on five different horn lengths at the free condition was developed to verify the simulated modal analysis. Also, the changes in frequency with the horn length were obtained experimentally. By considering both the system resonance frequency of 18,760 Hz for the horn length of 220 mm and 90 Hz change of longitudinal frequency for 1 mm of horn length, the final horn length was obtained to be 206 mm. Moreover, it was shown that the billet length has no considerable effect on the resonance frequency of the system. Finally, 9 % reduction at the required punch load was achieved by employment of ultrasonic vibration as compared to the conventional equal channel angular pressing process.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-016-9517-0</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Computer-Aided Engineering (CAD ; Engineering ; Equal channel angular pressing ; Horns ; Hot work tool steels ; Hot working ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Modal analysis ; Original Article ; Reduction ; Resonance ; Simulation ; Ultrasonic vibration</subject><ispartof>International journal of advanced manufacturing technology, 2017-05, Vol.90 (5-8), p.1727-1734</ispartof><rights>Springer-Verlag London 2016</rights><rights>Copyright Springer Science & Business Media 2017</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2016). All Rights Reserved.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c344t-7e7f3007032eb562cb5726b9c95a8ce4ed7fedc30add56536109295f5c2eac923</citedby><cites>FETCH-LOGICAL-c344t-7e7f3007032eb562cb5726b9c95a8ce4ed7fedc30add56536109295f5c2eac923</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-016-9517-0$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-016-9517-0$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,778,782,27907,27908,41471,42540,51302</link.rule.ids></links><search><creatorcontrib>Naseri, R.</creatorcontrib><creatorcontrib>Koohkan, K.</creatorcontrib><creatorcontrib>Ebrahimi, M.</creatorcontrib><creatorcontrib>Djavanroodi, F.</creatorcontrib><creatorcontrib>Ahmadian, H.</creatorcontrib><title>Horn design for ultrasonic vibration-aided equal channel angular pressing</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>This work focuses on the resonance frequency determination of a horn as a main part of ultrasonic vibrated equal channel angular pressing using experimental and simulated modal analyses. A stepped shape hot-work tool steel horn was successfully designed and manufactured to promote maximum punch force reduction. The resonance frequency of the system which includes the horn with an initial length of 220 mm was obtained by simulated modal analysis. Experimental work using Audio-Technica microphone on five different horn lengths at the free condition was developed to verify the simulated modal analysis. Also, the changes in frequency with the horn length were obtained experimentally. By considering both the system resonance frequency of 18,760 Hz for the horn length of 220 mm and 90 Hz change of longitudinal frequency for 1 mm of horn length, the final horn length was obtained to be 206 mm. Moreover, it was shown that the billet length has no considerable effect on the resonance frequency of the system. Finally, 9 % reduction at the required punch load was achieved by employment of ultrasonic vibration as compared to the conventional equal channel angular pressing process.</description><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Engineering</subject><subject>Equal channel angular pressing</subject><subject>Horns</subject><subject>Hot work tool steels</subject><subject>Hot working</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Modal analysis</subject><subject>Original Article</subject><subject>Reduction</subject><subject>Resonance</subject><subject>Simulation</subject><subject>Ultrasonic vibration</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kLFOwzAQhi0EEqXwAGyWmA1nO7aTEVVAK1VigdlynEtIFZzWTpB4e1KlAwvccsv3_3f6CLnlcM8BzEMC4AYYcM0KxQ2DM7LgmZRMAlfnZAFC50wanV-Sq5R2E625zhdks-5joBWmtgm07iMduyG61IfW06-2jG5o-8BcW2FF8TC6jvoPFwJ21IVm7Fyk-4gptaG5Jhe16xLenPaSvD8_va3WbPv6slk9bpmXWTYwg6aW08cgBZZKC18qI3RZ-EK53GOGlamx8hJcVSmtpOZQiELVygt0vhBySe7m3n3sDyOmwe76MYbppBVCC2EypfP_KJ4XmcqPM1F8pnzsU4pY231sP138thzs0audvdpJlz16tTBlxJxJExsajL-a_wz9AEtCehE</recordid><startdate>20170501</startdate><enddate>20170501</enddate><creator>Naseri, R.</creator><creator>Koohkan, K.</creator><creator>Ebrahimi, M.</creator><creator>Djavanroodi, F.</creator><creator>Ahmadian, H.</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20170501</creationdate><title>Horn design for ultrasonic vibration-aided equal channel angular pressing</title><author>Naseri, R. ; Koohkan, K. ; Ebrahimi, M. ; Djavanroodi, F. ; Ahmadian, H.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c344t-7e7f3007032eb562cb5726b9c95a8ce4ed7fedc30add56536109295f5c2eac923</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2017</creationdate><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Engineering</topic><topic>Equal channel angular pressing</topic><topic>Horns</topic><topic>Hot work tool steels</topic><topic>Hot working</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Modal analysis</topic><topic>Original Article</topic><topic>Reduction</topic><topic>Resonance</topic><topic>Simulation</topic><topic>Ultrasonic vibration</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Naseri, R.</creatorcontrib><creatorcontrib>Koohkan, K.</creatorcontrib><creatorcontrib>Ebrahimi, M.</creatorcontrib><creatorcontrib>Djavanroodi, F.</creatorcontrib><creatorcontrib>Ahmadian, H.</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Naseri, R.</au><au>Koohkan, K.</au><au>Ebrahimi, M.</au><au>Djavanroodi, F.</au><au>Ahmadian, H.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Horn design for ultrasonic vibration-aided equal channel angular pressing</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2017-05-01</date><risdate>2017</risdate><volume>90</volume><issue>5-8</issue><spage>1727</spage><epage>1734</epage><pages>1727-1734</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>This work focuses on the resonance frequency determination of a horn as a main part of ultrasonic vibrated equal channel angular pressing using experimental and simulated modal analyses. A stepped shape hot-work tool steel horn was successfully designed and manufactured to promote maximum punch force reduction. The resonance frequency of the system which includes the horn with an initial length of 220 mm was obtained by simulated modal analysis. Experimental work using Audio-Technica microphone on five different horn lengths at the free condition was developed to verify the simulated modal analysis. Also, the changes in frequency with the horn length were obtained experimentally. By considering both the system resonance frequency of 18,760 Hz for the horn length of 220 mm and 90 Hz change of longitudinal frequency for 1 mm of horn length, the final horn length was obtained to be 206 mm. Moreover, it was shown that the billet length has no considerable effect on the resonance frequency of the system. Finally, 9 % reduction at the required punch load was achieved by employment of ultrasonic vibration as compared to the conventional equal channel angular pressing process.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-016-9517-0</doi><tpages>8</tpages></addata></record> |
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subjects | CAE) and Design Computer-Aided Engineering (CAD Engineering Equal channel angular pressing Horns Hot work tool steels Hot working Industrial and Production Engineering Mechanical Engineering Media Management Modal analysis Original Article Reduction Resonance Simulation Ultrasonic vibration |
title | Horn design for ultrasonic vibration-aided equal channel angular pressing |
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