Development of a new foam machining process using rotary hot tool: system and experiment
A new foam machining process, a rapid heat ablation (RHA) process using a rotary hot tool as rapid prototyping and manufacturing (RPM) technologies, has been developed to overcome some fundamental disadvantages, such as excessive cutting time and leftover materials caused by the cutting mechanism. A...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2017-04, Vol.89 (9-12), p.3369-3378 |
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description | A new foam machining process, a rapid heat ablation (RHA) process using a rotary hot tool as rapid prototyping and manufacturing (RPM) technologies, has been developed to overcome some fundamental disadvantages, such as excessive cutting time and leftover materials caused by the cutting mechanism. A hot tool of a rotary type was designed to fulfill requirements for RHA process. To investigate thermal characteristics of heat ablation using rotary hot tool, process parameter studies were conducted by experimental approach. The effective heat input per mass which represents heat input, tool speed and material density was defined. Based on the experimental results, correlation between kerfwidth and effective heat input per mass can be determined. Theoretically, the correlation between kerfwidth and process parameters was also derived. To verify the practical applicability of the RHA process, three-dimensional parts were ablated. In particular, surface roughness of the part which was fabricated by the layered manufacturing process can be improved by RHA process. |
doi_str_mv | 10.1007/s00170-016-9303-z |
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A hot tool of a rotary type was designed to fulfill requirements for RHA process. To investigate thermal characteristics of heat ablation using rotary hot tool, process parameter studies were conducted by experimental approach. The effective heat input per mass which represents heat input, tool speed and material density was defined. Based on the experimental results, correlation between kerfwidth and effective heat input per mass can be determined. Theoretically, the correlation between kerfwidth and process parameters was also derived. To verify the practical applicability of the RHA process, three-dimensional parts were ablated. In particular, surface roughness of the part which was fabricated by the layered manufacturing process can be improved by RHA process.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-016-9303-z</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Ablation ; CAE) and Design ; Computer-Aided Engineering (CAD ; Engineering ; Industrial and Production Engineering ; Machining ; Manufacturing ; Mechanical Engineering ; Media Management ; Original Article ; Process parameters ; Rapid prototyping ; Surface roughness</subject><ispartof>International journal of advanced manufacturing technology, 2017-04, Vol.89 (9-12), p.3369-3378</ispartof><rights>Springer-Verlag London 2016</rights><rights>Copyright Springer Science & Business Media 2017</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2016). 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In particular, surface roughness of the part which was fabricated by the layered manufacturing process can be improved by RHA process.</description><subject>Ablation</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Machining</subject><subject>Manufacturing</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Process parameters</subject><subject>Rapid prototyping</subject><subject>Surface roughness</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kEtPwzAQhC0EEqXwA7hZ4hzYtRM_uKHylCpx6YGb5SROH2riEKdA--txFA5c4LRa6ZvZnSHkEuEaAeRNAEAJCaBINAeeHI7IBFPOEw6YHZMJMKESLoU6JWchbCItUKgJebt3H27r29o1PfUVtbRxn7Tytqa1LVbrZt0sadv5woVAd2HYOt_bbk9Xvqe999tbGvahdzW1TUndV-u69WB2Tk4quw3u4mdOyeLxYTF7TuavTy-zu3lSMC36pMhzzhWTBWQZlJhaJnXFMxCltFDkWiuBKi8rrDIm0WllM6YcS0XuZCpKPiVXo2388X3nQm82ftc18aJhTDCWIWr4j0KlMNVMg44UjlTR-RA6V5k2ZolZDYIZWjZjyyaWZ4aWzSFq2KgJkW2Wrvvl_KfoGw6hfyE</recordid><startdate>20170401</startdate><enddate>20170401</enddate><creator>Kim, Hyochan</creator><creator>Yang, Dong Yol</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20170401</creationdate><title>Development of a new foam machining process using rotary hot tool: system and experiment</title><author>Kim, Hyochan ; Yang, Dong Yol</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c296t-cbb33827c0550d14a279f3506d7a0cb998618bdf1f5271e98a528e246be746d3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2017</creationdate><topic>Ablation</topic><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Engineering</topic><topic>Industrial and Production Engineering</topic><topic>Machining</topic><topic>Manufacturing</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Process parameters</topic><topic>Rapid prototyping</topic><topic>Surface roughness</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Kim, Hyochan</creatorcontrib><creatorcontrib>Yang, Dong Yol</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection (ProQuest)</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Kim, Hyochan</au><au>Yang, Dong Yol</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Development of a new foam machining process using rotary hot tool: system and experiment</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2017-04-01</date><risdate>2017</risdate><volume>89</volume><issue>9-12</issue><spage>3369</spage><epage>3378</epage><pages>3369-3378</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>A new foam machining process, a rapid heat ablation (RHA) process using a rotary hot tool as rapid prototyping and manufacturing (RPM) technologies, has been developed to overcome some fundamental disadvantages, such as excessive cutting time and leftover materials caused by the cutting mechanism. 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subjects | Ablation CAE) and Design Computer-Aided Engineering (CAD Engineering Industrial and Production Engineering Machining Manufacturing Mechanical Engineering Media Management Original Article Process parameters Rapid prototyping Surface roughness |
title | Development of a new foam machining process using rotary hot tool: system and experiment |
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