Fabrication of micro punching mold for micro complex shape part by micro EDM
Micro punching process is suitable for mass production of micro parts. It is a challenge to fabricate micro punching mold with complex cross-sectional shape on-machine. The micro punching system’s structure design has to meet the requirement of large punching force. In this study, a micro punching s...
Gespeichert in:
| Veröffentlicht in: | International journal of advanced manufacturing technology 2019-01, Vol.100 (1-4), p.743-749 |
|---|---|
| Hauptverfasser: | , , , , , |
| Format: | Artikel |
| Sprache: | eng |
| Schlagworte: | |
| Online-Zugang: | Volltext |
| Tags: |
Tag hinzufügen
Keine Tags, Fügen Sie den ersten Tag hinzu!
|
| container_end_page | 749 |
|---|---|
| container_issue | 1-4 |
| container_start_page | 743 |
| container_title | International journal of advanced manufacturing technology |
| container_volume | 100 |
| creator | Yu, Zuyuan Li, Dongping Yang, Junfeng Zeng, Zhijie Yang, Xiaolong Li, Jianzhong |
| description | Micro punching process is suitable for mass production of micro parts. It is a challenge to fabricate micro punching mold with complex cross-sectional shape on-machine. The micro punching system’s structure design has to meet the requirement of large punching force. In this study, a micro punching system has been developed with a micro electrical discharge machining (EDM) module. A series of machining operations, from the fabrication of micro molds to punching, have been completed with no secondary clamping error. The micro die and reversed electrode are prepared using micro EDM milling. The micro punch is fabricated using reversed electrode. The punching clearance is around 11 μm. Complex shape punched holes and blanked parts have been successfully fabricated on copper, brass, 304 stainless steel, and 3J21 alloy. After punching, there was no damage on the edges of micro die and micro punch. The key dimensional error of blanked part varies by different materials, which is less than 2.5 μm. |
| doi_str_mv | 10.1007/s00170-018-2731-1 |
| format | Article |
| fullrecord | <record><control><sourceid>proquest_cross</sourceid><recordid>TN_cdi_proquest_journals_2262166835</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><sourcerecordid>2262166835</sourcerecordid><originalsourceid>FETCH-LOGICAL-c344t-d89019be574147ddfaf08ef94bbbd9532c6ebec351f58f56a53007b969b88e4d3</originalsourceid><addsrcrecordid>eNp9kE9LAzEQxYMoWKsfwFvAczSz-bPZo9RWhYoXPYdkN2m3dDdr0oL99qZswZNeZmDm92Z4D6FboPdAafmQKIWSEgqKFCUDAmdoApwxwiiIczShhVSElVJdoquUNpmWINUELRfGxrY2uzb0OHjctXUMeNj39brtV7gL2wb7EE_zOnTD1n3jtDaDw4OJO2wPp9386e0aXXizTe7m1KfoczH_mL2Q5fvz6-xxSWrG-Y40qqJQWSdKDrxsGm88Vc5X3FrbVIIVtXTW1UyAF8oLaQTLFm0lK6uU4w2borvx7hDD196lnd6EfezzS10UsgApFRP_UiBLlQuXmYKRyh5Sis7rIbadiQcNVB-j1WO0Okerj9FqyJpi1KTM9isXfy__LfoB1vJ6Hw</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2262166835</pqid></control><display><type>article</type><title>Fabrication of micro punching mold for micro complex shape part by micro EDM</title><source>SpringerNature Journals</source><creator>Yu, Zuyuan ; Li, Dongping ; Yang, Junfeng ; Zeng, Zhijie ; Yang, Xiaolong ; Li, Jianzhong</creator><creatorcontrib>Yu, Zuyuan ; Li, Dongping ; Yang, Junfeng ; Zeng, Zhijie ; Yang, Xiaolong ; Li, Jianzhong</creatorcontrib><description>Micro punching process is suitable for mass production of micro parts. It is a challenge to fabricate micro punching mold with complex cross-sectional shape on-machine. The micro punching system’s structure design has to meet the requirement of large punching force. In this study, a micro punching system has been developed with a micro electrical discharge machining (EDM) module. A series of machining operations, from the fabrication of micro molds to punching, have been completed with no secondary clamping error. The micro die and reversed electrode are prepared using micro EDM milling. The micro punch is fabricated using reversed electrode. The punching clearance is around 11 μm. Complex shape punched holes and blanked parts have been successfully fabricated on copper, brass, 304 stainless steel, and 3J21 alloy. After punching, there was no damage on the edges of micro die and micro punch. The key dimensional error of blanked part varies by different materials, which is less than 2.5 μm.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-018-2731-1</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Austenitic stainless steels ; CAE) and Design ; Computer-Aided Engineering (CAD ; Dies ; EDM electrodes ; Electric discharge machining ; Engineering ; Industrial and Production Engineering ; Mass production ; Mechanical Engineering ; Media Management ; Milling (machining) ; Molds ; Original Article ; Punching</subject><ispartof>International journal of advanced manufacturing technology, 2019-01, Vol.100 (1-4), p.743-749</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2018</rights><rights>Copyright Springer Science & Business Media 2019</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2018). All Rights Reserved.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c344t-d89019be574147ddfaf08ef94bbbd9532c6ebec351f58f56a53007b969b88e4d3</citedby><cites>FETCH-LOGICAL-c344t-d89019be574147ddfaf08ef94bbbd9532c6ebec351f58f56a53007b969b88e4d3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-018-2731-1$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-018-2731-1$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Yu, Zuyuan</creatorcontrib><creatorcontrib>Li, Dongping</creatorcontrib><creatorcontrib>Yang, Junfeng</creatorcontrib><creatorcontrib>Zeng, Zhijie</creatorcontrib><creatorcontrib>Yang, Xiaolong</creatorcontrib><creatorcontrib>Li, Jianzhong</creatorcontrib><title>Fabrication of micro punching mold for micro complex shape part by micro EDM</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Micro punching process is suitable for mass production of micro parts. It is a challenge to fabricate micro punching mold with complex cross-sectional shape on-machine. The micro punching system’s structure design has to meet the requirement of large punching force. In this study, a micro punching system has been developed with a micro electrical discharge machining (EDM) module. A series of machining operations, from the fabrication of micro molds to punching, have been completed with no secondary clamping error. The micro die and reversed electrode are prepared using micro EDM milling. The micro punch is fabricated using reversed electrode. The punching clearance is around 11 μm. Complex shape punched holes and blanked parts have been successfully fabricated on copper, brass, 304 stainless steel, and 3J21 alloy. After punching, there was no damage on the edges of micro die and micro punch. The key dimensional error of blanked part varies by different materials, which is less than 2.5 μm.</description><subject>Austenitic stainless steels</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Dies</subject><subject>EDM electrodes</subject><subject>Electric discharge machining</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Mass production</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Milling (machining)</subject><subject>Molds</subject><subject>Original Article</subject><subject>Punching</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE9LAzEQxYMoWKsfwFvAczSz-bPZo9RWhYoXPYdkN2m3dDdr0oL99qZswZNeZmDm92Z4D6FboPdAafmQKIWSEgqKFCUDAmdoApwxwiiIczShhVSElVJdoquUNpmWINUELRfGxrY2uzb0OHjctXUMeNj39brtV7gL2wb7EE_zOnTD1n3jtDaDw4OJO2wPp9386e0aXXizTe7m1KfoczH_mL2Q5fvz6-xxSWrG-Y40qqJQWSdKDrxsGm88Vc5X3FrbVIIVtXTW1UyAF8oLaQTLFm0lK6uU4w2borvx7hDD196lnd6EfezzS10UsgApFRP_UiBLlQuXmYKRyh5Sis7rIbadiQcNVB-j1WO0Okerj9FqyJpi1KTM9isXfy__LfoB1vJ6Hw</recordid><startdate>20190101</startdate><enddate>20190101</enddate><creator>Yu, Zuyuan</creator><creator>Li, Dongping</creator><creator>Yang, Junfeng</creator><creator>Zeng, Zhijie</creator><creator>Yang, Xiaolong</creator><creator>Li, Jianzhong</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20190101</creationdate><title>Fabrication of micro punching mold for micro complex shape part by micro EDM</title><author>Yu, Zuyuan ; Li, Dongping ; Yang, Junfeng ; Zeng, Zhijie ; Yang, Xiaolong ; Li, Jianzhong</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c344t-d89019be574147ddfaf08ef94bbbd9532c6ebec351f58f56a53007b969b88e4d3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>Austenitic stainless steels</topic><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Dies</topic><topic>EDM electrodes</topic><topic>Electric discharge machining</topic><topic>Engineering</topic><topic>Industrial and Production Engineering</topic><topic>Mass production</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Milling (machining)</topic><topic>Molds</topic><topic>Original Article</topic><topic>Punching</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Yu, Zuyuan</creatorcontrib><creatorcontrib>Li, Dongping</creatorcontrib><creatorcontrib>Yang, Junfeng</creatorcontrib><creatorcontrib>Zeng, Zhijie</creatorcontrib><creatorcontrib>Yang, Xiaolong</creatorcontrib><creatorcontrib>Li, Jianzhong</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Yu, Zuyuan</au><au>Li, Dongping</au><au>Yang, Junfeng</au><au>Zeng, Zhijie</au><au>Yang, Xiaolong</au><au>Li, Jianzhong</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Fabrication of micro punching mold for micro complex shape part by micro EDM</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2019-01-01</date><risdate>2019</risdate><volume>100</volume><issue>1-4</issue><spage>743</spage><epage>749</epage><pages>743-749</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Micro punching process is suitable for mass production of micro parts. It is a challenge to fabricate micro punching mold with complex cross-sectional shape on-machine. The micro punching system’s structure design has to meet the requirement of large punching force. In this study, a micro punching system has been developed with a micro electrical discharge machining (EDM) module. A series of machining operations, from the fabrication of micro molds to punching, have been completed with no secondary clamping error. The micro die and reversed electrode are prepared using micro EDM milling. The micro punch is fabricated using reversed electrode. The punching clearance is around 11 μm. Complex shape punched holes and blanked parts have been successfully fabricated on copper, brass, 304 stainless steel, and 3J21 alloy. After punching, there was no damage on the edges of micro die and micro punch. The key dimensional error of blanked part varies by different materials, which is less than 2.5 μm.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-018-2731-1</doi><tpages>7</tpages></addata></record> |
| fulltext | fulltext |
| identifier | ISSN: 0268-3768 |
| ispartof | International journal of advanced manufacturing technology, 2019-01, Vol.100 (1-4), p.743-749 |
| issn | 0268-3768 1433-3015 |
| language | eng |
| recordid | cdi_proquest_journals_2262166835 |
| source | SpringerNature Journals |
| subjects | Austenitic stainless steels CAE) and Design Computer-Aided Engineering (CAD Dies EDM electrodes Electric discharge machining Engineering Industrial and Production Engineering Mass production Mechanical Engineering Media Management Milling (machining) Molds Original Article Punching |
| title | Fabrication of micro punching mold for micro complex shape part by micro EDM |
| url | https://sfx.bib-bvb.de/sfx_tum?ctx_ver=Z39.88-2004&ctx_enc=info:ofi/enc:UTF-8&ctx_tim=2025-01-04T04%3A03%3A34IST&url_ver=Z39.88-2004&url_ctx_fmt=infofi/fmt:kev:mtx:ctx&rfr_id=info:sid/primo.exlibrisgroup.com:primo3-Article-proquest_cross&rft_val_fmt=info:ofi/fmt:kev:mtx:journal&rft.genre=article&rft.atitle=Fabrication%20of%20micro%20punching%20mold%20for%20micro%20complex%20shape%20part%20by%20micro%20EDM&rft.jtitle=International%20journal%20of%20advanced%20manufacturing%20technology&rft.au=Yu,%20Zuyuan&rft.date=2019-01-01&rft.volume=100&rft.issue=1-4&rft.spage=743&rft.epage=749&rft.pages=743-749&rft.issn=0268-3768&rft.eissn=1433-3015&rft_id=info:doi/10.1007/s00170-018-2731-1&rft_dat=%3Cproquest_cross%3E2262166835%3C/proquest_cross%3E%3Curl%3E%3C/url%3E&disable_directlink=true&sfx.directlink=off&sfx.report_link=0&rft_id=info:oai/&rft_pqid=2262166835&rft_id=info:pmid/&rfr_iscdi=true |