Effect of aluminium content and processing parameters on the microstructure and mechanical properties of laser powder-bed fused magnesium-aluminium (0, 3, 6, 9wt%) powder mixture
Purpose Mg-Al powder mixture was used to manufacture Mg-Al alloy by laser powder bed fusion (LPBF) process. This study aims to investigate the influence of initial Al content and processing parameters on the formability, microstructure and consequent mechanical properties of the laser powder bed fus...
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Veröffentlicht in: | Rapid prototyping journal 2019-07, Vol.25 (4), p.744-751 |
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creator | Niu, Xiaomiao Shen, Hongyao Xu, Guanhua Zhang, Linchu Fu, Jianzhong Deng, Xiaolei |
description | Purpose
Mg-Al powder mixture was used to manufacture Mg-Al alloy by laser powder bed fusion (LPBF) process. This study aims to investigate the influence of initial Al content and processing parameters on the formability, microstructure and consequent mechanical properties of the laser powder bed fused (LPBFed) component.
Design/methodology/approach
In this study, Al powder with different weight ratio ranged from 3 to 9 per cent was mixed with pure Mg powder, and the powder mixture was processed using different LPBF parameters. Microstructure and compressive properties of the LPBFed components were examined.
Findings
It was found that the presence of Al significantly modified the microstructure and improved the mechanical properties of the LPBFed components. Higher volume of ß-Al12Mg17 precipitates was produced at higher initial Al content and higher laser energy density. For this reason, the a-Mg was significantly refined and the compressive strength was improved. The highest yield compressive strength achieved was 279 MPa when using Mg-9 Wt. % Al mixture.
Originality/value
This work demonstrates that LPBF of Mg-Al powder mixture was a viable way to additively manufacture Mg-Al alloy. Both Al content and processing parameters can be modified to control the microstructure and mechanical properties of the LPBFed components. |
doi_str_mv | 10.1108/RPJ-08-2018-0213 |
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fullrecord | <record><control><sourceid>proquest_emera</sourceid><recordid>TN_cdi_proquest_journals_2256024971</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><sourcerecordid>2256024971</sourcerecordid><originalsourceid>FETCH-LOGICAL-c311t-d6d130aa40e05c39917a8cc884f4b32a1f5cb7626db20e55706b73677fa4d3373</originalsourceid><addsrcrecordid>eNptkVFL3TAYhsvYQKfe7zIwhA1OPF-SJum5FHFuQ1DEXZc0_aKVNq1JynF_y19o6hFksJt8uXif7yF5i-ILgxPGoFrfXP-mUFEOrKLAmfhQ7DMtK6qVho_5LqSkXJZqr_gc4wMA46WE_eL53Dm0iYyOmH4eOt_NA7GjT-gTMb4lUxgtxtj5OzKZYAZMGCIZPUn3SIbOhjGmMNs0B3zND2jvje-s6Rd0wpA6jMv63kQMZBq3LQbaYEvcHPM5mDuPMVvpu_8brIhYEbUim206_v4GZdvTojksPjnTRzx6mwfFnx_nt2c_6eXVxa-z00tqBWOJtqplAowpAUFasdkwbSprq6p0ZSO4YU7aRiuu2oYDSqlBNVoorZ0pWyG0OCi-7vbmdzzOGFP9MM7BZ2XNuVTAy41mOQW71PITMaCrp9ANJvytGdRLM3Vups5jaaZemsnIeofggMH07f-If7oUL8tVkWI</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2256024971</pqid></control><display><type>article</type><title>Effect of aluminium content and processing parameters on the microstructure and mechanical properties of laser powder-bed fused magnesium-aluminium (0, 3, 6, 9wt%) powder mixture</title><source>Emerald Complete Journals</source><source>Standard: Emerald eJournal Premier Collection</source><creator>Niu, Xiaomiao ; Shen, Hongyao ; Xu, Guanhua ; Zhang, Linchu ; Fu, Jianzhong ; Deng, Xiaolei</creator><creatorcontrib>Niu, Xiaomiao ; Shen, Hongyao ; Xu, Guanhua ; Zhang, Linchu ; Fu, Jianzhong ; Deng, Xiaolei</creatorcontrib><description>Purpose
Mg-Al powder mixture was used to manufacture Mg-Al alloy by laser powder bed fusion (LPBF) process. This study aims to investigate the influence of initial Al content and processing parameters on the formability, microstructure and consequent mechanical properties of the laser powder bed fused (LPBFed) component.
Design/methodology/approach
In this study, Al powder with different weight ratio ranged from 3 to 9 per cent was mixed with pure Mg powder, and the powder mixture was processed using different LPBF parameters. Microstructure and compressive properties of the LPBFed components were examined.
Findings
It was found that the presence of Al significantly modified the microstructure and improved the mechanical properties of the LPBFed components. Higher volume of ß-Al12Mg17 precipitates was produced at higher initial Al content and higher laser energy density. For this reason, the a-Mg was significantly refined and the compressive strength was improved. The highest yield compressive strength achieved was 279 MPa when using Mg-9 Wt. % Al mixture.
Originality/value
This work demonstrates that LPBF of Mg-Al powder mixture was a viable way to additively manufacture Mg-Al alloy. Both Al content and processing parameters can be modified to control the microstructure and mechanical properties of the LPBFed components.</description><identifier>ISSN: 1355-2546</identifier><identifier>EISSN: 1758-7670</identifier><identifier>DOI: 10.1108/RPJ-08-2018-0213</identifier><language>eng</language><publisher>Bradford: Emerald Publishing Limited</publisher><subject>Additive manufacturing ; Alloys ; Compressive properties ; Compressive strength ; Corrosion resistance ; Defects ; Density ; Energy ; Experiments ; Flux density ; Grain size ; Intermetallic compounds ; Lasers ; Magnesium base alloys ; Mechanical properties ; Metal forming ; Microstructure ; Morphology ; Parameter modification ; Powder beds ; Precipitates ; Process parameters ; Rapid prototyping ; Raw materials ; Scanning electron microscopy</subject><ispartof>Rapid prototyping journal, 2019-07, Vol.25 (4), p.744-751</ispartof><rights>Emerald Publishing Limited</rights><rights>Emerald Publishing Limited 2019</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c311t-d6d130aa40e05c39917a8cc884f4b32a1f5cb7626db20e55706b73677fa4d3373</citedby><cites>FETCH-LOGICAL-c311t-d6d130aa40e05c39917a8cc884f4b32a1f5cb7626db20e55706b73677fa4d3373</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://www.emerald.com/insight/content/doi/10.1108/RPJ-08-2018-0213/full/html$$EHTML$$P50$$Gemerald$$H</linktohtml><link.rule.ids>314,780,784,967,11635,21695,27924,27925,52689,53244</link.rule.ids></links><search><creatorcontrib>Niu, Xiaomiao</creatorcontrib><creatorcontrib>Shen, Hongyao</creatorcontrib><creatorcontrib>Xu, Guanhua</creatorcontrib><creatorcontrib>Zhang, Linchu</creatorcontrib><creatorcontrib>Fu, Jianzhong</creatorcontrib><creatorcontrib>Deng, Xiaolei</creatorcontrib><title>Effect of aluminium content and processing parameters on the microstructure and mechanical properties of laser powder-bed fused magnesium-aluminium (0, 3, 6, 9wt%) powder mixture</title><title>Rapid prototyping journal</title><description>Purpose
Mg-Al powder mixture was used to manufacture Mg-Al alloy by laser powder bed fusion (LPBF) process. This study aims to investigate the influence of initial Al content and processing parameters on the formability, microstructure and consequent mechanical properties of the laser powder bed fused (LPBFed) component.
Design/methodology/approach
In this study, Al powder with different weight ratio ranged from 3 to 9 per cent was mixed with pure Mg powder, and the powder mixture was processed using different LPBF parameters. Microstructure and compressive properties of the LPBFed components were examined.
Findings
It was found that the presence of Al significantly modified the microstructure and improved the mechanical properties of the LPBFed components. Higher volume of ß-Al12Mg17 precipitates was produced at higher initial Al content and higher laser energy density. For this reason, the a-Mg was significantly refined and the compressive strength was improved. The highest yield compressive strength achieved was 279 MPa when using Mg-9 Wt. % Al mixture.
Originality/value
This work demonstrates that LPBF of Mg-Al powder mixture was a viable way to additively manufacture Mg-Al alloy. Both Al content and processing parameters can be modified to control the microstructure and mechanical properties of the LPBFed components.</description><subject>Additive manufacturing</subject><subject>Alloys</subject><subject>Compressive properties</subject><subject>Compressive strength</subject><subject>Corrosion resistance</subject><subject>Defects</subject><subject>Density</subject><subject>Energy</subject><subject>Experiments</subject><subject>Flux density</subject><subject>Grain size</subject><subject>Intermetallic compounds</subject><subject>Lasers</subject><subject>Magnesium base alloys</subject><subject>Mechanical properties</subject><subject>Metal forming</subject><subject>Microstructure</subject><subject>Morphology</subject><subject>Parameter modification</subject><subject>Powder beds</subject><subject>Precipitates</subject><subject>Process parameters</subject><subject>Rapid prototyping</subject><subject>Raw materials</subject><subject>Scanning electron microscopy</subject><issn>1355-2546</issn><issn>1758-7670</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNptkVFL3TAYhsvYQKfe7zIwhA1OPF-SJum5FHFuQ1DEXZc0_aKVNq1JynF_y19o6hFksJt8uXif7yF5i-ILgxPGoFrfXP-mUFEOrKLAmfhQ7DMtK6qVho_5LqSkXJZqr_gc4wMA46WE_eL53Dm0iYyOmH4eOt_NA7GjT-gTMb4lUxgtxtj5OzKZYAZMGCIZPUn3SIbOhjGmMNs0B3zND2jvje-s6Rd0wpA6jMv63kQMZBq3LQbaYEvcHPM5mDuPMVvpu_8brIhYEbUim206_v4GZdvTojksPjnTRzx6mwfFnx_nt2c_6eXVxa-z00tqBWOJtqplAowpAUFasdkwbSprq6p0ZSO4YU7aRiuu2oYDSqlBNVoorZ0pWyG0OCi-7vbmdzzOGFP9MM7BZ2XNuVTAy41mOQW71PITMaCrp9ANJvytGdRLM3Vups5jaaZemsnIeofggMH07f-If7oUL8tVkWI</recordid><startdate>20190712</startdate><enddate>20190712</enddate><creator>Niu, Xiaomiao</creator><creator>Shen, Hongyao</creator><creator>Xu, Guanhua</creator><creator>Zhang, Linchu</creator><creator>Fu, Jianzhong</creator><creator>Deng, Xiaolei</creator><general>Emerald Publishing Limited</general><general>Emerald Group Publishing Limited</general><scope>AAYXX</scope><scope>CITATION</scope><scope>0U~</scope><scope>1-H</scope><scope>7TB</scope><scope>7WY</scope><scope>7WZ</scope><scope>7XB</scope><scope>8AO</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BEZIV</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>FR3</scope><scope>F~G</scope><scope>HCIFZ</scope><scope>K6~</scope><scope>L.-</scope><scope>L.0</scope><scope>L6V</scope><scope>M0C</scope><scope>M7S</scope><scope>PQBIZ</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PTHSS</scope><scope>Q9U</scope><scope>S0W</scope></search><sort><creationdate>20190712</creationdate><title>Effect of aluminium content and processing parameters on the microstructure and mechanical properties of laser powder-bed fused magnesium-aluminium (0, 3, 6, 9wt%) powder mixture</title><author>Niu, Xiaomiao ; Shen, Hongyao ; Xu, Guanhua ; Zhang, Linchu ; Fu, Jianzhong ; Deng, Xiaolei</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c311t-d6d130aa40e05c39917a8cc884f4b32a1f5cb7626db20e55706b73677fa4d3373</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>Additive manufacturing</topic><topic>Alloys</topic><topic>Compressive properties</topic><topic>Compressive strength</topic><topic>Corrosion resistance</topic><topic>Defects</topic><topic>Density</topic><topic>Energy</topic><topic>Experiments</topic><topic>Flux density</topic><topic>Grain size</topic><topic>Intermetallic compounds</topic><topic>Lasers</topic><topic>Magnesium base alloys</topic><topic>Mechanical properties</topic><topic>Metal forming</topic><topic>Microstructure</topic><topic>Morphology</topic><topic>Parameter modification</topic><topic>Powder beds</topic><topic>Precipitates</topic><topic>Process parameters</topic><topic>Rapid prototyping</topic><topic>Raw materials</topic><topic>Scanning electron microscopy</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Niu, Xiaomiao</creatorcontrib><creatorcontrib>Shen, Hongyao</creatorcontrib><creatorcontrib>Xu, Guanhua</creatorcontrib><creatorcontrib>Zhang, Linchu</creatorcontrib><creatorcontrib>Fu, Jianzhong</creatorcontrib><creatorcontrib>Deng, Xiaolei</creatorcontrib><collection>CrossRef</collection><collection>Global News & ABI/Inform Professional</collection><collection>Trade PRO</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>ABI/INFORM Collection</collection><collection>ABI/INFORM Global (PDF only)</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>ProQuest Pharma Collection</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>ProQuest Business Premium Collection</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>Engineering Research Database</collection><collection>ABI/INFORM Global (Corporate)</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Business Collection</collection><collection>ABI/INFORM Professional Advanced</collection><collection>ABI/INFORM Professional Standard</collection><collection>ProQuest Engineering Collection</collection><collection>ABI/INFORM global</collection><collection>Engineering Database</collection><collection>ProQuest One Business</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>Engineering collection</collection><collection>ProQuest Central Basic</collection><collection>DELNET Engineering & Technology Collection</collection><jtitle>Rapid prototyping journal</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Niu, Xiaomiao</au><au>Shen, Hongyao</au><au>Xu, Guanhua</au><au>Zhang, Linchu</au><au>Fu, Jianzhong</au><au>Deng, Xiaolei</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Effect of aluminium content and processing parameters on the microstructure and mechanical properties of laser powder-bed fused magnesium-aluminium (0, 3, 6, 9wt%) powder mixture</atitle><jtitle>Rapid prototyping journal</jtitle><date>2019-07-12</date><risdate>2019</risdate><volume>25</volume><issue>4</issue><spage>744</spage><epage>751</epage><pages>744-751</pages><issn>1355-2546</issn><eissn>1758-7670</eissn><abstract>Purpose
Mg-Al powder mixture was used to manufacture Mg-Al alloy by laser powder bed fusion (LPBF) process. This study aims to investigate the influence of initial Al content and processing parameters on the formability, microstructure and consequent mechanical properties of the laser powder bed fused (LPBFed) component.
Design/methodology/approach
In this study, Al powder with different weight ratio ranged from 3 to 9 per cent was mixed with pure Mg powder, and the powder mixture was processed using different LPBF parameters. Microstructure and compressive properties of the LPBFed components were examined.
Findings
It was found that the presence of Al significantly modified the microstructure and improved the mechanical properties of the LPBFed components. Higher volume of ß-Al12Mg17 precipitates was produced at higher initial Al content and higher laser energy density. For this reason, the a-Mg was significantly refined and the compressive strength was improved. The highest yield compressive strength achieved was 279 MPa when using Mg-9 Wt. % Al mixture.
Originality/value
This work demonstrates that LPBF of Mg-Al powder mixture was a viable way to additively manufacture Mg-Al alloy. Both Al content and processing parameters can be modified to control the microstructure and mechanical properties of the LPBFed components.</abstract><cop>Bradford</cop><pub>Emerald Publishing Limited</pub><doi>10.1108/RPJ-08-2018-0213</doi><tpages>8</tpages></addata></record> |
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subjects | Additive manufacturing Alloys Compressive properties Compressive strength Corrosion resistance Defects Density Energy Experiments Flux density Grain size Intermetallic compounds Lasers Magnesium base alloys Mechanical properties Metal forming Microstructure Morphology Parameter modification Powder beds Precipitates Process parameters Rapid prototyping Raw materials Scanning electron microscopy |
title | Effect of aluminium content and processing parameters on the microstructure and mechanical properties of laser powder-bed fused magnesium-aluminium (0, 3, 6, 9wt%) powder mixture |
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