Preparation of UV-curable hybrid films via sol–gel synthesis for hydrophobic surface applications

This study defines the preparation and characterization of organic–inorganic hybrid films that contain fluorine. Diurethane dimethacrylate (DUDMA) was used as the organic portion, and 1 H , 1 H , 2 H , 2 H -perfluorooctyltriethoxysilane (FTS) and 3-(trimethoxysilyl) propyl methacrylate (MEMO) were u...

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Veröffentlicht in:Journal of sol-gel science and technology 2019-07, Vol.91 (1), p.1-10
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description This study defines the preparation and characterization of organic–inorganic hybrid films that contain fluorine. Diurethane dimethacrylate (DUDMA) was used as the organic portion, and 1 H , 1 H , 2 H , 2 H -perfluorooctyltriethoxysilane (FTS) and 3-(trimethoxysilyl) propyl methacrylate (MEMO) were used as the inorganically rich portion. MEMO, found in the organic portion, is bonded to FTS by means of Si–O–Si bonds in the hybrid formulation and, on the other hand, is added to the polymerization together with DUDMA during the ultraviolet (UV)-curing process. Primarily hydrolysis and condensation reactions were formed between the sol–gel primers FTS and MEMO, and film solutions were then acquired by adding the organic portion to this mixture. The UV curing was done by applying these solutions to the polycarbonate (PC) surfaces. The degree of polymerization of the obtained films was monitored with the Fourier-transform infrared spectroscopy analysis. The thermogravimetric analysis as the thermal test was conducted over the free films. Mechanical tests such as cross-cut, pencil, and Newton hardness; scanning electron microscopy examinations; and optical characterizations and contact angle measurements were conducted over the film on the PC surface. With the hybrid films created on the PC surfaces, mechanical, highly durable, hydrophobic, and easy to clean films were acquired only with UV curing without requiring any thermal curing, and these films do not change the optical and visual properties of the PC surface in a significant scale. The conclusion was reached maximum at 112° water contact angle (WCA) and 4 N hardness value, and had almost the same visual properties as the uncoated PC surface. Highlights Highly transparent organic–inorganic hybrid films were prepared by UV-curing process. The influence of the amount of hydrophobic agent in hybrids has been discussed. Optimal amounts of hydrophobic agent enhance the optical, mechanical, and easy to clean properties. Hybrid films have been proposed protecting the original appearance of the PC layers.
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Diurethane dimethacrylate (DUDMA) was used as the organic portion, and 1 H , 1 H , 2 H , 2 H -perfluorooctyltriethoxysilane (FTS) and 3-(trimethoxysilyl) propyl methacrylate (MEMO) were used as the inorganically rich portion. MEMO, found in the organic portion, is bonded to FTS by means of Si–O–Si bonds in the hybrid formulation and, on the other hand, is added to the polymerization together with DUDMA during the ultraviolet (UV)-curing process. Primarily hydrolysis and condensation reactions were formed between the sol–gel primers FTS and MEMO, and film solutions were then acquired by adding the organic portion to this mixture. The UV curing was done by applying these solutions to the polycarbonate (PC) surfaces. The degree of polymerization of the obtained films was monitored with the Fourier-transform infrared spectroscopy analysis. The thermogravimetric analysis as the thermal test was conducted over the free films. Mechanical tests such as cross-cut, pencil, and Newton hardness; scanning electron microscopy examinations; and optical characterizations and contact angle measurements were conducted over the film on the PC surface. With the hybrid films created on the PC surfaces, mechanical, highly durable, hydrophobic, and easy to clean films were acquired only with UV curing without requiring any thermal curing, and these films do not change the optical and visual properties of the PC surface in a significant scale. The conclusion was reached maximum at 112° water contact angle (WCA) and 4 N hardness value, and had almost the same visual properties as the uncoated PC surface. Highlights Highly transparent organic–inorganic hybrid films were prepared by UV-curing process. The influence of the amount of hydrophobic agent in hybrids has been discussed. Optimal amounts of hydrophobic agent enhance the optical, mechanical, and easy to clean properties. 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Mechanical tests such as cross-cut, pencil, and Newton hardness; scanning electron microscopy examinations; and optical characterizations and contact angle measurements were conducted over the film on the PC surface. With the hybrid films created on the PC surfaces, mechanical, highly durable, hydrophobic, and easy to clean films were acquired only with UV curing without requiring any thermal curing, and these films do not change the optical and visual properties of the PC surface in a significant scale. The conclusion was reached maximum at 112° water contact angle (WCA) and 4 N hardness value, and had almost the same visual properties as the uncoated PC surface. Highlights Highly transparent organic–inorganic hybrid films were prepared by UV-curing process. The influence of the amount of hydrophobic agent in hybrids has been discussed. Optimal amounts of hydrophobic agent enhance the optical, mechanical, and easy to clean properties. 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Mechanical tests such as cross-cut, pencil, and Newton hardness; scanning electron microscopy examinations; and optical characterizations and contact angle measurements were conducted over the film on the PC surface. With the hybrid films created on the PC surfaces, mechanical, highly durable, hydrophobic, and easy to clean films were acquired only with UV curing without requiring any thermal curing, and these films do not change the optical and visual properties of the PC surface in a significant scale. The conclusion was reached maximum at 112° water contact angle (WCA) and 4 N hardness value, and had almost the same visual properties as the uncoated PC surface. Highlights Highly transparent organic–inorganic hybrid films were prepared by UV-curing process. The influence of the amount of hydrophobic agent in hybrids has been discussed. Optimal amounts of hydrophobic agent enhance the optical, mechanical, and easy to clean properties. 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subjects Ceramics
Chemistry and Materials Science
Composites
Contact angle
Curing
Curing agents
Degree of polymerization
Fluorine
Fourier transforms
Glass
Hydrophobicity
Infrared analysis
Inorganic Chemistry
Materials Science
Mechanical tests
Nanotechnology
Natural Materials
Optical and Electronic Materials
Optical properties
Original Paper: Characterization methods of sol-gel and hybrid materials
Polycarbonate resins
Polymerization
Protective coatings
Scanning electron microscopy
Sol-gel processes
Thermogravimetric analysis
Ultraviolet radiation
Water hardness
title Preparation of UV-curable hybrid films via sol–gel synthesis for hydrophobic surface applications
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