Fracture mechanism on Al-Li alloy T-joint welded by dual laser-beam bilateral synchronous welding

Dual laser-beam bilateral synchronous welding technique is considered to replace riveting in terms of skin–stringer joints. The 2.0-mm thick Al-Li alloy T-joint, which is welded by dual laser-beam bilateral synchronous welding between 2099-T83 stringer and 2060-T8 skin, is investigated in the curren...

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Veröffentlicht in:Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture Journal of engineering manufacture, 2019-08, Vol.233 (10), p.2074-2088
Hauptverfasser: Zhan, Xiaohong, Xia, Ling, Wu, Youfa, Yu, Haisong, Feng, Xiaosong, Xia, Peiyun
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container_issue 10
container_start_page 2074
container_title Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture
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creator Zhan, Xiaohong
Xia, Ling
Wu, Youfa
Yu, Haisong
Feng, Xiaosong
Xia, Peiyun
description Dual laser-beam bilateral synchronous welding technique is considered to replace riveting in terms of skin–stringer joints. The 2.0-mm thick Al-Li alloy T-joint, which is welded by dual laser-beam bilateral synchronous welding between 2099-T83 stringer and 2060-T8 skin, is investigated in the current study. Under the tailored process conditions, the examinations and analyses of microstructures, microhardness distribution, hoop tensile mechanical properties, and fractographies of the T-joint are conducted. Experimental results show that the maximum tensile strength of the weld seam is up to 85% of the tensile strength of the skin material. In order to explore the special fracture characteristics of dual laser-beam bilateral synchronous welding joints after tensile test, a three-dimensional finite element model is established and the residual stress of the weldment is analyzed. Considering the scanning electron microscopy results and simulation results comprehensively, stress concentration is the main reason for the weldment failure in tensile test.
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subjects Aluminum base alloys
Aluminum-lithium alloys
Computer simulation
Finite element method
Fracture mechanics
Laser beam welding
Lasers
Mechanical properties
Microhardness
Residual stress
Riveting
Scanning electron microscopy
Stress concentration
Stringers
Tensile strength
Tensile tests
Three dimensional models
Welded joints
title Fracture mechanism on Al-Li alloy T-joint welded by dual laser-beam bilateral synchronous welding
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