Self‐assembled polyurea macromer nanodispersion and resulting hybrid polyurea‐acrylic emulsions and films

ABSTRACT A polyurea macromer (PUM) was synthesized and dispersed in basic conditions to form self‐assembled nanoparticles (

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Veröffentlicht in:Journal of polymer science. Part A, Polymer chemistry Polymer chemistry, 2019-07, Vol.57 (13), p.1373-1388
Hauptverfasser: Drake, Ian, Cardoen, Gregoire, Hughes, Andrew, Beshah, Kebede, Kearns, Kenneth L., Zhang, Tianlan, Reffner, John, Wolf, Casey, Even, Ralph
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container_end_page 1388
container_issue 13
container_start_page 1373
container_title Journal of polymer science. Part A, Polymer chemistry
container_volume 57
creator Drake, Ian
Cardoen, Gregoire
Hughes, Andrew
Beshah, Kebede
Kearns, Kenneth L.
Zhang, Tianlan
Reffner, John
Wolf, Casey
Even, Ralph
description ABSTRACT A polyurea macromer (PUM) was synthesized and dispersed in basic conditions to form self‐assembled nanoparticles (
doi_str_mv 10.1002/pola.29391
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These nanoparticles enabled surfactant‐free emulsion polymerization to form hybrid polyurea‐acrylic particles despite the absence of a measureable water‐soluble fraction. The Tg of the starting PUM material was a strong function of the PUM's extent of neutralization and hydration (varying between 100 °C and &gt;175 °C) due to changes in hydrogen and ionic bonding. Two separate hybrid polyurea‐acrylic emulsion systems were prepared: one by direct polymerization of (meth)acrylic monomers in the presence of the nanodispersion and a second by a physical blend of PUM nanodispersion with an acrylic latex control. The direct polymerization method resulted in a hybrid emulsion particle size that developed by a mechanism resembling conventional emulsion polymerization and was unlike that described for seeded polyurethane dispersion systems. Film hardness was shown to increase with increasing coating thickness for the hybrid film prepared by direct polymerization. The resulting mechanical properties could be explained by applying mechanical models for a composite foam structure. These results were unprecedented for normal elastomer films. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1373–1388 A polyurea macromer was synthesized and dispersed in basic conditions forming self‐assembled nanoparticles. 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Part A, Polymer chemistry</title><description>ABSTRACT A polyurea macromer (PUM) was synthesized and dispersed in basic conditions to form self‐assembled nanoparticles (&lt;20 nm dispersions, up to 30 wt % aq. soln.). These nanoparticles enabled surfactant‐free emulsion polymerization to form hybrid polyurea‐acrylic particles despite the absence of a measureable water‐soluble fraction. The Tg of the starting PUM material was a strong function of the PUM's extent of neutralization and hydration (varying between 100 °C and &gt;175 °C) due to changes in hydrogen and ionic bonding. Two separate hybrid polyurea‐acrylic emulsion systems were prepared: one by direct polymerization of (meth)acrylic monomers in the presence of the nanodispersion and a second by a physical blend of PUM nanodispersion with an acrylic latex control. The direct polymerization method resulted in a hybrid emulsion particle size that developed by a mechanism resembling conventional emulsion polymerization and was unlike that described for seeded polyurethane dispersion systems. Film hardness was shown to increase with increasing coating thickness for the hybrid film prepared by direct polymerization. The resulting mechanical properties could be explained by applying mechanical models for a composite foam structure. These results were unprecedented for normal elastomer films. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1373–1388 A polyurea macromer was synthesized and dispersed in basic conditions forming self‐assembled nanoparticles. 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These nanoparticles enabled surfactant‐free emulsion polymerization to form hybrid polyurea‐acrylic particles despite the absence of a measureable water‐soluble fraction. The Tg of the starting PUM material was a strong function of the PUM's extent of neutralization and hydration (varying between 100 °C and &gt;175 °C) due to changes in hydrogen and ionic bonding. Two separate hybrid polyurea‐acrylic emulsion systems were prepared: one by direct polymerization of (meth)acrylic monomers in the presence of the nanodispersion and a second by a physical blend of PUM nanodispersion with an acrylic latex control. The direct polymerization method resulted in a hybrid emulsion particle size that developed by a mechanism resembling conventional emulsion polymerization and was unlike that described for seeded polyurethane dispersion systems. Film hardness was shown to increase with increasing coating thickness for the hybrid film prepared by direct polymerization. The resulting mechanical properties could be explained by applying mechanical models for a composite foam structure. These results were unprecedented for normal elastomer films. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1373–1388 A polyurea macromer was synthesized and dispersed in basic conditions forming self‐assembled nanoparticles. While no water‐soluble fraction was measurable, these particles enabled surfactant‐free emulsion polymerization to form a hybrid acrylic‐polyurea particle capable of film forming at room temperature with properties consistent with a composite closed cell foam structure.</abstract><cop>Hoboken, USA</cop><pub>John Wiley &amp; Sons, Inc</pub><doi>10.1002/pola.29391</doi><tpages>16</tpages><orcidid>https://orcid.org/0000-0002-0128-4012</orcidid></addata></record>
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subjects acrylic hybrid
Acrylics
composite nano‐foam
Dispersions
Elastomers
Emulsion polymerization
Emulsions
Hybrid systems
Latex
Mechanical properties
nanodispersion
Nanoparticles
Polymerization
polyurea
Polyurethane resins
self‐assembly
Thickness
title Self‐assembled polyurea macromer nanodispersion and resulting hybrid polyurea‐acrylic emulsions and films
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