Synthesis of melamine formaldehyde cured castor oil based hydroxyl functional alkyd for coating application

[Display omitted] •Alkyd was synthesized from the Bio-resource (castor oil).•Coating was made by incorporation of synthesized alkyd into the melamine-formaldehyde resin.•Various coating properties were studied and discussed including thermal, mechanical and anticorrosion.•Anticorrosive performance w...

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Veröffentlicht in:Progress in organic coatings 2019-06, Vol.131, p.165-175
Hauptverfasser: Satdive, Ajinkya, Mestry, Siddhesh, Patil, Deepak, Mhaske, S.T.
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Mestry, Siddhesh
Patil, Deepak
Mhaske, S.T.
description [Display omitted] •Alkyd was synthesized from the Bio-resource (castor oil).•Coating was made by incorporation of synthesized alkyd into the melamine-formaldehyde resin.•Various coating properties were studied and discussed including thermal, mechanical and anticorrosion.•Anticorrosive performance was improved with the incorporation of alkyd. The legislation pertaining to air pollution has led the paint and coating industries to develop ways to reduce the volatile organic content (VOC) of the solvent-borne coatings without compromising the film performance and application characteristics. This resulted in the emergence of solvent-free alkyd coatings which are the most potential solutions to reduce environmental problems. In the present work, hydroxyl functional castor alkyd (CA) was synthesized using a solvent-free process and cured with Melamine Formaldehyde (MF) resin. Structures of the formed product were confirmed by Fourier Transform Infrared (FTIR) spectroscopy and 1H and 13C Nuclear Magnetic Resonance (NMR) analysis. Thermal properties of the cured film samples were determined using Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC) analysis which showed that Tg and degradation temperature values increased as the amount of MF increased. Also, the corrosion performance of the coating films was studied by using a salt spray test which revealed that the best corrosion resistance was shown by 70:30 ratio of MF: CA. All the results including mechanical properties of the coating film showed that the eminent role was played by the MF in the performance of CA.
doi_str_mv 10.1016/j.porgcoat.2019.01.044
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The legislation pertaining to air pollution has led the paint and coating industries to develop ways to reduce the volatile organic content (VOC) of the solvent-borne coatings without compromising the film performance and application characteristics. This resulted in the emergence of solvent-free alkyd coatings which are the most potential solutions to reduce environmental problems. In the present work, hydroxyl functional castor alkyd (CA) was synthesized using a solvent-free process and cured with Melamine Formaldehyde (MF) resin. Structures of the formed product were confirmed by Fourier Transform Infrared (FTIR) spectroscopy and 1H and 13C Nuclear Magnetic Resonance (NMR) analysis. Thermal properties of the cured film samples were determined using Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC) analysis which showed that Tg and degradation temperature values increased as the amount of MF increased. Also, the corrosion performance of the coating films was studied by using a salt spray test which revealed that the best corrosion resistance was shown by 70:30 ratio of MF: CA. 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The legislation pertaining to air pollution has led the paint and coating industries to develop ways to reduce the volatile organic content (VOC) of the solvent-borne coatings without compromising the film performance and application characteristics. This resulted in the emergence of solvent-free alkyd coatings which are the most potential solutions to reduce environmental problems. In the present work, hydroxyl functional castor alkyd (CA) was synthesized using a solvent-free process and cured with Melamine Formaldehyde (MF) resin. Structures of the formed product were confirmed by Fourier Transform Infrared (FTIR) spectroscopy and 1H and 13C Nuclear Magnetic Resonance (NMR) analysis. Thermal properties of the cured film samples were determined using Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC) analysis which showed that Tg and degradation temperature values increased as the amount of MF increased. 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source ScienceDirect Journals (5 years ago - present)
subjects Castor oil
Corrosion resistance
Differential scanning calorimetry
Environmental legislation
Formaldehyde
Fourier transforms
Hydroxyl functional castor alkyd (CA)
Infrared analysis
Itaconic acid
Magnetic properties
Mechanical properties
Melamine formaldehyde (MF)
Melamine formaldehyde resins
NMR
Nuclear magnetic resonance
Protective coatings
Salt spray tests
Solvents
Thermodynamic properties
Thermogravimetric analysis
title Synthesis of melamine formaldehyde cured castor oil based hydroxyl functional alkyd for coating application
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