A model to describe hardening behavior of Zircaloy-4 tube during cold pilgering process

A macroscopic hardening model is proposed to describe the hardening behavior of Zircaloy-4 tube for better modeling of cold pilgering process. The model can describe the deformation under a large strain condition. Model parameters have been obtained from uniaxial tension tests coupled with its corre...

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Veröffentlicht in:International journal of material forming 2019-03, Vol.12 (2), p.321-329
Hauptverfasser: Deng, Siying, Song, Hongwu, Zheng, Ce, Zhang, Shihong, Chu, Linhua
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container_title International journal of material forming
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creator Deng, Siying
Song, Hongwu
Zheng, Ce
Zhang, Shihong
Chu, Linhua
description A macroscopic hardening model is proposed to describe the hardening behavior of Zircaloy-4 tube for better modeling of cold pilgering process. The model can describe the deformation under a large strain condition. Model parameters have been obtained from uniaxial tension tests coupled with its corresponding finite element analysis. The difference of force-displacement curve between test and finite element analysis is minimized iteratively through adjusting necking point. In addition, the influence of strain rate and temperature on hardening behavior is also introduced into the hardening model. Finally, the model is utilized for the finite element analysis of cold pilgering process. The predicted results on rolling force and tube dimensions during cold pilgering are compared to experimental ones. The error of rolling force between simulation and experiment is less than 1%. The conical dimension curve (wall thickness/ outer diameter) agrees well with the curves of experimental measurement, which validated the established hardening model.
doi_str_mv 10.1007/s12289-018-1420-9
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The model can describe the deformation under a large strain condition. Model parameters have been obtained from uniaxial tension tests coupled with its corresponding finite element analysis. The difference of force-displacement curve between test and finite element analysis is minimized iteratively through adjusting necking point. In addition, the influence of strain rate and temperature on hardening behavior is also introduced into the hardening model. Finally, the model is utilized for the finite element analysis of cold pilgering process. The predicted results on rolling force and tube dimensions during cold pilgering are compared to experimental ones. The error of rolling force between simulation and experiment is less than 1%. The conical dimension curve (wall thickness/ outer diameter) agrees well with the curves of experimental measurement, which validated the established hardening model.</abstract><cop>Paris</cop><pub>Springer Paris</pub><doi>10.1007/s12289-018-1420-9</doi><tpages>9</tpages></addata></record>
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subjects CAE) and Design
Cold
Cold rolling
Computational Intelligence
Computer simulation
Computer-Aided Engineering (CAD
Deformation
Engineering
Finite element analysis
Finite element method
Hardening rate
Machines
Manufacturing
Materials Science
Mechanical Engineering
Necking
Original Research
Pilger mill
Processes
Strain rate
Tension tests
Wall thickness
Zircaloys (trademark)
title A model to describe hardening behavior of Zircaloy-4 tube during cold pilgering process
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