Prediction of high power laser welding status based on PCA and SVM classification of multiple sensors

In order to explore the relationship between the welding process and welded quality, a multiple sensor fusion system was built to obtain the photodiode and visible light information during the welding. Features of keyhole, plasma and spatters were extracted from five sensors, including two photodiod...

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Veröffentlicht in:Journal of intelligent manufacturing 2019-02, Vol.30 (2), p.821-832
Hauptverfasser: Liu, Guiqian, Gao, Xiangdong, You, Deyong, Zhang, Nanfeng
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Gao, Xiangdong
You, Deyong
Zhang, Nanfeng
description In order to explore the relationship between the welding process and welded quality, a multiple sensor fusion system was built to obtain the photodiode and visible light information during the welding. Features of keyhole, plasma and spatters were extracted from five sensors, including two photodiode sensors, one spectrometer sensor, one ultraviolet and visible light sensing camera and one auxiliary illumination sensing camera, 15 features were analyzed by normalization and principle component analysis, and principle component numbers was chosen as input parameters of support vector machine classification, Three weld quality types were defined according to the weld seam width and weld depth. The overall accuracy of training data was 98%, and the overall accuracy of testing data was 91%, respectively. Experimental results showed that the estimation on welding status was accurate and effective, thus providing an experimental example of monitoring high-power disk laser welding quality.
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subjects Business and Management
Cameras
Classification
Control
Feature extraction
High power lasers
Laser beam welding
Light
Machines
Manufacturing
Mechatronics
Photodiodes
Principal components analysis
Processes
Production
Robotics
Sensors
Support vector machines
Welding
title Prediction of high power laser welding status based on PCA and SVM classification of multiple sensors
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