Prediction of high power laser welding status based on PCA and SVM classification of multiple sensors
In order to explore the relationship between the welding process and welded quality, a multiple sensor fusion system was built to obtain the photodiode and visible light information during the welding. Features of keyhole, plasma and spatters were extracted from five sensors, including two photodiod...
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Veröffentlicht in: | Journal of intelligent manufacturing 2019-02, Vol.30 (2), p.821-832 |
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creator | Liu, Guiqian Gao, Xiangdong You, Deyong Zhang, Nanfeng |
description | In order to explore the relationship between the welding process and welded quality, a multiple sensor fusion system was built to obtain the photodiode and visible light information during the welding. Features of keyhole, plasma and spatters were extracted from five sensors, including two photodiode sensors, one spectrometer sensor, one ultraviolet and visible light sensing camera and one auxiliary illumination sensing camera, 15 features were analyzed by normalization and principle component analysis, and principle component numbers was chosen as input parameters of support vector machine classification, Three weld quality types were defined according to the weld seam width and weld depth. The overall accuracy of training data was 98%, and the overall accuracy of testing data was 91%, respectively. Experimental results showed that the estimation on welding status was accurate and effective, thus providing an experimental example of monitoring high-power disk laser welding quality. |
doi_str_mv | 10.1007/s10845-016-1286-y |
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Features of keyhole, plasma and spatters were extracted from five sensors, including two photodiode sensors, one spectrometer sensor, one ultraviolet and visible light sensing camera and one auxiliary illumination sensing camera, 15 features were analyzed by normalization and principle component analysis, and principle component numbers was chosen as input parameters of support vector machine classification, Three weld quality types were defined according to the weld seam width and weld depth. The overall accuracy of training data was 98%, and the overall accuracy of testing data was 91%, respectively. Experimental results showed that the estimation on welding status was accurate and effective, thus providing an experimental example of monitoring high-power disk laser welding quality.</description><identifier>ISSN: 0956-5515</identifier><identifier>EISSN: 1572-8145</identifier><identifier>DOI: 10.1007/s10845-016-1286-y</identifier><language>eng</language><publisher>New York: Springer US</publisher><subject>Business and Management ; Cameras ; Classification ; Control ; Feature extraction ; High power lasers ; Laser beam welding ; Light ; Machines ; Manufacturing ; Mechatronics ; Photodiodes ; Principal components analysis ; Processes ; Production ; Robotics ; Sensors ; Support vector machines ; Welding</subject><ispartof>Journal of intelligent manufacturing, 2019-02, Vol.30 (2), p.821-832</ispartof><rights>Springer Science+Business Media New York 2016</rights><rights>Journal of Intelligent Manufacturing is a copyright of Springer, (2016). 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Experimental results showed that the estimation on welding status was accurate and effective, thus providing an experimental example of monitoring high-power disk laser welding quality.</description><subject>Business and Management</subject><subject>Cameras</subject><subject>Classification</subject><subject>Control</subject><subject>Feature extraction</subject><subject>High power lasers</subject><subject>Laser beam welding</subject><subject>Light</subject><subject>Machines</subject><subject>Manufacturing</subject><subject>Mechatronics</subject><subject>Photodiodes</subject><subject>Principal components analysis</subject><subject>Processes</subject><subject>Production</subject><subject>Robotics</subject><subject>Sensors</subject><subject>Support vector 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of multiple sensors</atitle><jtitle>Journal of intelligent manufacturing</jtitle><stitle>J Intell Manuf</stitle><date>2019-02-01</date><risdate>2019</risdate><volume>30</volume><issue>2</issue><spage>821</spage><epage>832</epage><pages>821-832</pages><issn>0956-5515</issn><eissn>1572-8145</eissn><abstract>In order to explore the relationship between the welding process and welded quality, a multiple sensor fusion system was built to obtain the photodiode and visible light information during the welding. Features of keyhole, plasma and spatters were extracted from five sensors, including two photodiode sensors, one spectrometer sensor, one ultraviolet and visible light sensing camera and one auxiliary illumination sensing camera, 15 features were analyzed by normalization and principle component analysis, and principle component numbers was chosen as input parameters of support vector machine classification, Three weld quality types were defined according to the weld seam width and weld depth. The overall accuracy of training data was 98%, and the overall accuracy of testing data was 91%, respectively. Experimental results showed that the estimation on welding status was accurate and effective, thus providing an experimental example of monitoring high-power disk laser welding quality.</abstract><cop>New York</cop><pub>Springer US</pub><doi>10.1007/s10845-016-1286-y</doi><tpages>12</tpages></addata></record> |
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subjects | Business and Management Cameras Classification Control Feature extraction High power lasers Laser beam welding Light Machines Manufacturing Mechatronics Photodiodes Principal components analysis Processes Production Robotics Sensors Support vector machines Welding |
title | Prediction of high power laser welding status based on PCA and SVM classification of multiple sensors |
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