Effects of the β phase size and shape on the oxidation behavior of NiCoCrAlY coating

•The MCrAlY coating with nano-dendritic β phase was prepared by LPD.•β phase with smaller size and higher aspect ratio benefits the formation of α-Al2O3.•Nano-dendritic β phase shows low TGO growth rate and residual stress.•LPD bond coat shows excellent oxidation resistance over HVAF and LPD-V bond...

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Veröffentlicht in:Corrosion science 2018-12, Vol.145, p.262-270
Hauptverfasser: Luo, Lirong, Zhang, Han, Chen, Ying, Zhao, Chunshan, Alavi, Sina, Guo, Fangwei, Zhao, Xiaofeng, Xiao, Ping
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container_end_page 270
container_issue
container_start_page 262
container_title Corrosion science
container_volume 145
creator Luo, Lirong
Zhang, Han
Chen, Ying
Zhao, Chunshan
Alavi, Sina
Guo, Fangwei
Zhao, Xiaofeng
Xiao, Ping
description •The MCrAlY coating with nano-dendritic β phase was prepared by LPD.•β phase with smaller size and higher aspect ratio benefits the formation of α-Al2O3.•Nano-dendritic β phase shows low TGO growth rate and residual stress.•LPD bond coat shows excellent oxidation resistance over HVAF and LPD-V bond coat.•Oxidation resistance is a result of the nano-dendritic β phase and dense structure. The effect of the β phase size and shape on the oxidation behavior of the NiCoCrAlY coating fabricated by laser powder deposition (LPD) was investigated. Thermal cycling experiment performed at 1150 °C indicates that β phase with smaller size and higher aspect ratio (dendritic or disc shape) benefits the exclusive formation of alumina, lower thermally grown oxides (TGO) growth rate and residual stress. The TGO lifetime of the LPD coating is almost a two-fold of that on the coating prepared by high velocity air fuel method, which is attributed to the nanoscale dendritic β phase and dense microstructure.
doi_str_mv 10.1016/j.corsci.2018.10.008
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subjects A. Metal coating
Aluminum oxide
Aspect ratio
B. Thermal cycling
Beta phase
C. Interfaces
C. Selective oxidation
Coating effects
Growth rate
Impact analysis
Microstructure
Oxidation
Protective coatings
Residual stress
Thermal cycling
title Effects of the β phase size and shape on the oxidation behavior of NiCoCrAlY coating
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