Implementation of reverse flotation method to reduce reactive and non-reactive silica in bauxite ore from West Kalimantan

This paper reports a study that implements reverse flotation method to separate silica from West Kalimantan bauxite ores. The study is aimed to find the good process condition to obtain low-silica bauxite as the feed for the Bayer process. The experiments were carried out in a 1 L of flotation cell tank. Dodecylamine was used as the collector, starch as the depressant, and MIBC as the frother. The varied parameters were solid content to solution (15–30% w/w), and pH (6 – 10). The results of XRF of products show that in all reverse flotation experiments, the ratio of alumina to silica (Al/Si) are increased from 7 up to 14. The increase of solid percentage in the flotation gives a good result for Al/Si ratio as well as alumina and silica recovery in concentrate, with 30% w/w solid percentage to solution increases Al/Si ratio to 14.38, with silica recovery of 20%. The good separation with variation of depressants is obtained with depressant concentration of 400 g/ton bauxite, with Al/Si ratio in concentrate 15 and ratio in tailing 7. For the pH variation, the good condition is obtained at pH 8, while for collector concentration, the good condition is obtained at 200 g/ton bauxite. XRD analysis of the feed indicates that bauxite ore consists of gibbsite, diaspore, kaolinite, halloysite, quartz, boehmite, hematite and rutile. It is found that the concentrate has similar minerals, but halloysite became very minor or classified as a trace.