Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation

In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the de...

Ausführliche Beschreibung

Gespeichert in:
Bibliographische Detailangaben
Veröffentlicht in:Journal of materials processing technology 2019-01, Vol.263, p.408-422
Hauptverfasser: Paese, Evandro, Geier, Martin, Homrich, Roberto P., Rosa, Pedro, Rossi, Rodrigo
Format: Artikel
Sprache:eng
Schlagworte:
Online-Zugang:Volltext
Tags: Tag hinzufügen
Keine Tags, Fügen Sie den ersten Tag hinzu!
container_end_page 422
container_issue
container_start_page 408
container_title Journal of materials processing technology
container_volume 263
creator Paese, Evandro
Geier, Martin
Homrich, Roberto P.
Rosa, Pedro
Rossi, Rodrigo
description In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the description of the materials and methods in the experimental phase and in the validation of the proposed model during the modeling stage. An enhanced model that couples electrical and magnetic phenomena is proposed, aiming to compute the electromagnetic forces (which are subsequently used) into a mechanical uncoupled simulation, to predict the sheet movement via a finite element method. The experimental results had a satisfactory agreement with the calculated and simulated predictions, establishing the significance of this analysis method. The experimental validation carried out highlights the importance of the prediction of discharge current, the magnetic field, and the influence of a coupled workpiece on the distribution of electromagnetic force (and subsequent deformed profile of the workpiece).
doi_str_mv 10.1016/j.jmatprotec.2018.08.033
format Article
fullrecord <record><control><sourceid>proquest_cross</sourceid><recordid>TN_cdi_proquest_journals_2124117051</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><els_id>S0924013618303753</els_id><sourcerecordid>2124117051</sourcerecordid><originalsourceid>FETCH-LOGICAL-c346t-a745cb8a5fb20b17c3cf39e3e60666e21c73800884b6bcb06797e00fdd105e23</originalsourceid><addsrcrecordid>eNqFkE9PwzAMxSMEEmPwHSJxXYfTtEnHDabxR5rEgd2jNHVHqrYZSTbBtyfTkDgiWfblPdvvRwhlMGfAxF037wYdd95FNPMcWDWHVJyfkQmrJM8KKYtzMoFFXmTAuLgkVyF0AExCVU2Ief9AjHTAqHuKPZro3aC3I0ZraOv8YMct3Ydj17TtdaRhZ33SGmf7e7r62qG3A44xzOjgGuyTckb12NCD7m2jo3XjNblodR_w5ndOyeZptVm-ZOu359flwzozvBAx07IoTV3psq1zqJk03LR8gRwFCCEwZ0byCtLXRS1qU4OQC4kAbdMwKDHnU3J7WptgfO4xRNW5vR_TRZWzvGApccmSqjqpjHcheGzVLgXQ_lsxUEeiqlN_RNWRqIJUnCfr48mKKcTBolfBWBwNNtYncKpx9v8lP4LrhXM</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2124117051</pqid></control><display><type>article</type><title>Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation</title><source>Access via ScienceDirect (Elsevier)</source><creator>Paese, Evandro ; Geier, Martin ; Homrich, Roberto P. ; Rosa, Pedro ; Rossi, Rodrigo</creator><creatorcontrib>Paese, Evandro ; Geier, Martin ; Homrich, Roberto P. ; Rosa, Pedro ; Rossi, Rodrigo</creatorcontrib><description>In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the description of the materials and methods in the experimental phase and in the validation of the proposed model during the modeling stage. An enhanced model that couples electrical and magnetic phenomena is proposed, aiming to compute the electromagnetic forces (which are subsequently used) into a mechanical uncoupled simulation, to predict the sheet movement via a finite element method. The experimental results had a satisfactory agreement with the calculated and simulated predictions, establishing the significance of this analysis method. The experimental validation carried out highlights the importance of the prediction of discharge current, the magnetic field, and the influence of a coupled workpiece on the distribution of electromagnetic force (and subsequent deformed profile of the workpiece).</description><identifier>ISSN: 0924-0136</identifier><identifier>EISSN: 1873-4774</identifier><identifier>DOI: 10.1016/j.jmatprotec.2018.08.033</identifier><language>eng</language><publisher>Amsterdam: Elsevier B.V</publisher><subject>Aluminum ; Bulging ; Computer simulation ; Deformation ; Electromagnetic forces ; Electromagnetic forming ; Electromagnetics ; Experiments ; Finite element method ; Flat spiral coil ; Force distribution ; Magnetic field ; Magnetic fields ; Mathematical models ; Metal sheets ; Modelling ; Search coil ; Sheet metal ; Stress concentration ; Validation studies</subject><ispartof>Journal of materials processing technology, 2019-01, Vol.263, p.408-422</ispartof><rights>2018 Elsevier B.V.</rights><rights>Copyright Elsevier BV Jan 2019</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c346t-a745cb8a5fb20b17c3cf39e3e60666e21c73800884b6bcb06797e00fdd105e23</citedby><cites>FETCH-LOGICAL-c346t-a745cb8a5fb20b17c3cf39e3e60666e21c73800884b6bcb06797e00fdd105e23</cites><orcidid>0000-0002-3363-0151 ; 0000-0002-0804-4951 ; 0000-0002-6860-6792</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://dx.doi.org/10.1016/j.jmatprotec.2018.08.033$$EHTML$$P50$$Gelsevier$$H</linktohtml><link.rule.ids>314,780,784,3550,27924,27925,45995</link.rule.ids></links><search><creatorcontrib>Paese, Evandro</creatorcontrib><creatorcontrib>Geier, Martin</creatorcontrib><creatorcontrib>Homrich, Roberto P.</creatorcontrib><creatorcontrib>Rosa, Pedro</creatorcontrib><creatorcontrib>Rossi, Rodrigo</creatorcontrib><title>Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation</title><title>Journal of materials processing technology</title><description>In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the description of the materials and methods in the experimental phase and in the validation of the proposed model during the modeling stage. An enhanced model that couples electrical and magnetic phenomena is proposed, aiming to compute the electromagnetic forces (which are subsequently used) into a mechanical uncoupled simulation, to predict the sheet movement via a finite element method. The experimental results had a satisfactory agreement with the calculated and simulated predictions, establishing the significance of this analysis method. The experimental validation carried out highlights the importance of the prediction of discharge current, the magnetic field, and the influence of a coupled workpiece on the distribution of electromagnetic force (and subsequent deformed profile of the workpiece).</description><subject>Aluminum</subject><subject>Bulging</subject><subject>Computer simulation</subject><subject>Deformation</subject><subject>Electromagnetic forces</subject><subject>Electromagnetic forming</subject><subject>Electromagnetics</subject><subject>Experiments</subject><subject>Finite element method</subject><subject>Flat spiral coil</subject><subject>Force distribution</subject><subject>Magnetic field</subject><subject>Magnetic fields</subject><subject>Mathematical models</subject><subject>Metal sheets</subject><subject>Modelling</subject><subject>Search coil</subject><subject>Sheet metal</subject><subject>Stress concentration</subject><subject>Validation studies</subject><issn>0924-0136</issn><issn>1873-4774</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><recordid>eNqFkE9PwzAMxSMEEmPwHSJxXYfTtEnHDabxR5rEgd2jNHVHqrYZSTbBtyfTkDgiWfblPdvvRwhlMGfAxF037wYdd95FNPMcWDWHVJyfkQmrJM8KKYtzMoFFXmTAuLgkVyF0AExCVU2Ief9AjHTAqHuKPZro3aC3I0ZraOv8YMct3Ydj17TtdaRhZ33SGmf7e7r62qG3A44xzOjgGuyTckb12NCD7m2jo3XjNblodR_w5ndOyeZptVm-ZOu359flwzozvBAx07IoTV3psq1zqJk03LR8gRwFCCEwZ0byCtLXRS1qU4OQC4kAbdMwKDHnU3J7WptgfO4xRNW5vR_TRZWzvGApccmSqjqpjHcheGzVLgXQ_lsxUEeiqlN_RNWRqIJUnCfr48mKKcTBolfBWBwNNtYncKpx9v8lP4LrhXM</recordid><startdate>201901</startdate><enddate>201901</enddate><creator>Paese, Evandro</creator><creator>Geier, Martin</creator><creator>Homrich, Roberto P.</creator><creator>Rosa, Pedro</creator><creator>Rossi, Rodrigo</creator><general>Elsevier B.V</general><general>Elsevier BV</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8BQ</scope><scope>8FD</scope><scope>H8D</scope><scope>JG9</scope><scope>L7M</scope><orcidid>https://orcid.org/0000-0002-3363-0151</orcidid><orcidid>https://orcid.org/0000-0002-0804-4951</orcidid><orcidid>https://orcid.org/0000-0002-6860-6792</orcidid></search><sort><creationdate>201901</creationdate><title>Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation</title><author>Paese, Evandro ; Geier, Martin ; Homrich, Roberto P. ; Rosa, Pedro ; Rossi, Rodrigo</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c346t-a745cb8a5fb20b17c3cf39e3e60666e21c73800884b6bcb06797e00fdd105e23</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>Aluminum</topic><topic>Bulging</topic><topic>Computer simulation</topic><topic>Deformation</topic><topic>Electromagnetic forces</topic><topic>Electromagnetic forming</topic><topic>Electromagnetics</topic><topic>Experiments</topic><topic>Finite element method</topic><topic>Flat spiral coil</topic><topic>Force distribution</topic><topic>Magnetic field</topic><topic>Magnetic fields</topic><topic>Mathematical models</topic><topic>Metal sheets</topic><topic>Modelling</topic><topic>Search coil</topic><topic>Sheet metal</topic><topic>Stress concentration</topic><topic>Validation studies</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Paese, Evandro</creatorcontrib><creatorcontrib>Geier, Martin</creatorcontrib><creatorcontrib>Homrich, Roberto P.</creatorcontrib><creatorcontrib>Rosa, Pedro</creatorcontrib><creatorcontrib>Rossi, Rodrigo</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Aerospace Database</collection><collection>Materials Research Database</collection><collection>Advanced Technologies Database with Aerospace</collection><jtitle>Journal of materials processing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Paese, Evandro</au><au>Geier, Martin</au><au>Homrich, Roberto P.</au><au>Rosa, Pedro</au><au>Rossi, Rodrigo</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation</atitle><jtitle>Journal of materials processing technology</jtitle><date>2019-01</date><risdate>2019</risdate><volume>263</volume><spage>408</spage><epage>422</epage><pages>408-422</pages><issn>0924-0136</issn><eissn>1873-4774</eissn><abstract>In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the description of the materials and methods in the experimental phase and in the validation of the proposed model during the modeling stage. An enhanced model that couples electrical and magnetic phenomena is proposed, aiming to compute the electromagnetic forces (which are subsequently used) into a mechanical uncoupled simulation, to predict the sheet movement via a finite element method. The experimental results had a satisfactory agreement with the calculated and simulated predictions, establishing the significance of this analysis method. The experimental validation carried out highlights the importance of the prediction of discharge current, the magnetic field, and the influence of a coupled workpiece on the distribution of electromagnetic force (and subsequent deformed profile of the workpiece).</abstract><cop>Amsterdam</cop><pub>Elsevier B.V</pub><doi>10.1016/j.jmatprotec.2018.08.033</doi><tpages>15</tpages><orcidid>https://orcid.org/0000-0002-3363-0151</orcidid><orcidid>https://orcid.org/0000-0002-0804-4951</orcidid><orcidid>https://orcid.org/0000-0002-6860-6792</orcidid></addata></record>
fulltext fulltext
identifier ISSN: 0924-0136
ispartof Journal of materials processing technology, 2019-01, Vol.263, p.408-422
issn 0924-0136
1873-4774
language eng
recordid cdi_proquest_journals_2124117051
source Access via ScienceDirect (Elsevier)
subjects Aluminum
Bulging
Computer simulation
Deformation
Electromagnetic forces
Electromagnetic forming
Electromagnetics
Experiments
Finite element method
Flat spiral coil
Force distribution
Magnetic field
Magnetic fields
Mathematical models
Metal sheets
Modelling
Search coil
Sheet metal
Stress concentration
Validation studies
title Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation
url https://sfx.bib-bvb.de/sfx_tum?ctx_ver=Z39.88-2004&ctx_enc=info:ofi/enc:UTF-8&ctx_tim=2025-01-01T01%3A40%3A51IST&url_ver=Z39.88-2004&url_ctx_fmt=infofi/fmt:kev:mtx:ctx&rfr_id=info:sid/primo.exlibrisgroup.com:primo3-Article-proquest_cross&rft_val_fmt=info:ofi/fmt:kev:mtx:journal&rft.genre=article&rft.atitle=Sheet%20metal%20electromagnetic%20forming%20using%20a%20flat%20spiral%20coil:%20Experiments,%20modeling,%20and%20validation&rft.jtitle=Journal%20of%20materials%20processing%20technology&rft.au=Paese,%20Evandro&rft.date=2019-01&rft.volume=263&rft.spage=408&rft.epage=422&rft.pages=408-422&rft.issn=0924-0136&rft.eissn=1873-4774&rft_id=info:doi/10.1016/j.jmatprotec.2018.08.033&rft_dat=%3Cproquest_cross%3E2124117051%3C/proquest_cross%3E%3Curl%3E%3C/url%3E&disable_directlink=true&sfx.directlink=off&sfx.report_link=0&rft_id=info:oai/&rft_pqid=2124117051&rft_id=info:pmid/&rft_els_id=S0924013618303753&rfr_iscdi=true