Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation
In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the de...
Gespeichert in:
Veröffentlicht in: | Journal of materials processing technology 2019-01, Vol.263, p.408-422 |
---|---|
Hauptverfasser: | , , , , |
Format: | Artikel |
Sprache: | eng |
Schlagworte: | |
Online-Zugang: | Volltext |
Tags: |
Tag hinzufügen
Keine Tags, Fügen Sie den ersten Tag hinzu!
|
container_end_page | 422 |
---|---|
container_issue | |
container_start_page | 408 |
container_title | Journal of materials processing technology |
container_volume | 263 |
creator | Paese, Evandro Geier, Martin Homrich, Roberto P. Rosa, Pedro Rossi, Rodrigo |
description | In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the description of the materials and methods in the experimental phase and in the validation of the proposed model during the modeling stage. An enhanced model that couples electrical and magnetic phenomena is proposed, aiming to compute the electromagnetic forces (which are subsequently used) into a mechanical uncoupled simulation, to predict the sheet movement via a finite element method. The experimental results had a satisfactory agreement with the calculated and simulated predictions, establishing the significance of this analysis method. The experimental validation carried out highlights the importance of the prediction of discharge current, the magnetic field, and the influence of a coupled workpiece on the distribution of electromagnetic force (and subsequent deformed profile of the workpiece). |
doi_str_mv | 10.1016/j.jmatprotec.2018.08.033 |
format | Article |
fullrecord | <record><control><sourceid>proquest_cross</sourceid><recordid>TN_cdi_proquest_journals_2124117051</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><els_id>S0924013618303753</els_id><sourcerecordid>2124117051</sourcerecordid><originalsourceid>FETCH-LOGICAL-c346t-a745cb8a5fb20b17c3cf39e3e60666e21c73800884b6bcb06797e00fdd105e23</originalsourceid><addsrcrecordid>eNqFkE9PwzAMxSMEEmPwHSJxXYfTtEnHDabxR5rEgd2jNHVHqrYZSTbBtyfTkDgiWfblPdvvRwhlMGfAxF037wYdd95FNPMcWDWHVJyfkQmrJM8KKYtzMoFFXmTAuLgkVyF0AExCVU2Ief9AjHTAqHuKPZro3aC3I0ZraOv8YMct3Ydj17TtdaRhZ33SGmf7e7r62qG3A44xzOjgGuyTckb12NCD7m2jo3XjNblodR_w5ndOyeZptVm-ZOu359flwzozvBAx07IoTV3psq1zqJk03LR8gRwFCCEwZ0byCtLXRS1qU4OQC4kAbdMwKDHnU3J7WptgfO4xRNW5vR_TRZWzvGApccmSqjqpjHcheGzVLgXQ_lsxUEeiqlN_RNWRqIJUnCfr48mKKcTBolfBWBwNNtYncKpx9v8lP4LrhXM</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2124117051</pqid></control><display><type>article</type><title>Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation</title><source>Access via ScienceDirect (Elsevier)</source><creator>Paese, Evandro ; Geier, Martin ; Homrich, Roberto P. ; Rosa, Pedro ; Rossi, Rodrigo</creator><creatorcontrib>Paese, Evandro ; Geier, Martin ; Homrich, Roberto P. ; Rosa, Pedro ; Rossi, Rodrigo</creatorcontrib><description>In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the description of the materials and methods in the experimental phase and in the validation of the proposed model during the modeling stage. An enhanced model that couples electrical and magnetic phenomena is proposed, aiming to compute the electromagnetic forces (which are subsequently used) into a mechanical uncoupled simulation, to predict the sheet movement via a finite element method. The experimental results had a satisfactory agreement with the calculated and simulated predictions, establishing the significance of this analysis method. The experimental validation carried out highlights the importance of the prediction of discharge current, the magnetic field, and the influence of a coupled workpiece on the distribution of electromagnetic force (and subsequent deformed profile of the workpiece).</description><identifier>ISSN: 0924-0136</identifier><identifier>EISSN: 1873-4774</identifier><identifier>DOI: 10.1016/j.jmatprotec.2018.08.033</identifier><language>eng</language><publisher>Amsterdam: Elsevier B.V</publisher><subject>Aluminum ; Bulging ; Computer simulation ; Deformation ; Electromagnetic forces ; Electromagnetic forming ; Electromagnetics ; Experiments ; Finite element method ; Flat spiral coil ; Force distribution ; Magnetic field ; Magnetic fields ; Mathematical models ; Metal sheets ; Modelling ; Search coil ; Sheet metal ; Stress concentration ; Validation studies</subject><ispartof>Journal of materials processing technology, 2019-01, Vol.263, p.408-422</ispartof><rights>2018 Elsevier B.V.</rights><rights>Copyright Elsevier BV Jan 2019</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c346t-a745cb8a5fb20b17c3cf39e3e60666e21c73800884b6bcb06797e00fdd105e23</citedby><cites>FETCH-LOGICAL-c346t-a745cb8a5fb20b17c3cf39e3e60666e21c73800884b6bcb06797e00fdd105e23</cites><orcidid>0000-0002-3363-0151 ; 0000-0002-0804-4951 ; 0000-0002-6860-6792</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://dx.doi.org/10.1016/j.jmatprotec.2018.08.033$$EHTML$$P50$$Gelsevier$$H</linktohtml><link.rule.ids>314,780,784,3550,27924,27925,45995</link.rule.ids></links><search><creatorcontrib>Paese, Evandro</creatorcontrib><creatorcontrib>Geier, Martin</creatorcontrib><creatorcontrib>Homrich, Roberto P.</creatorcontrib><creatorcontrib>Rosa, Pedro</creatorcontrib><creatorcontrib>Rossi, Rodrigo</creatorcontrib><title>Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation</title><title>Journal of materials processing technology</title><description>In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the description of the materials and methods in the experimental phase and in the validation of the proposed model during the modeling stage. An enhanced model that couples electrical and magnetic phenomena is proposed, aiming to compute the electromagnetic forces (which are subsequently used) into a mechanical uncoupled simulation, to predict the sheet movement via a finite element method. The experimental results had a satisfactory agreement with the calculated and simulated predictions, establishing the significance of this analysis method. The experimental validation carried out highlights the importance of the prediction of discharge current, the magnetic field, and the influence of a coupled workpiece on the distribution of electromagnetic force (and subsequent deformed profile of the workpiece).</description><subject>Aluminum</subject><subject>Bulging</subject><subject>Computer simulation</subject><subject>Deformation</subject><subject>Electromagnetic forces</subject><subject>Electromagnetic forming</subject><subject>Electromagnetics</subject><subject>Experiments</subject><subject>Finite element method</subject><subject>Flat spiral coil</subject><subject>Force distribution</subject><subject>Magnetic field</subject><subject>Magnetic fields</subject><subject>Mathematical models</subject><subject>Metal sheets</subject><subject>Modelling</subject><subject>Search coil</subject><subject>Sheet metal</subject><subject>Stress concentration</subject><subject>Validation studies</subject><issn>0924-0136</issn><issn>1873-4774</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><recordid>eNqFkE9PwzAMxSMEEmPwHSJxXYfTtEnHDabxR5rEgd2jNHVHqrYZSTbBtyfTkDgiWfblPdvvRwhlMGfAxF037wYdd95FNPMcWDWHVJyfkQmrJM8KKYtzMoFFXmTAuLgkVyF0AExCVU2Ief9AjHTAqHuKPZro3aC3I0ZraOv8YMct3Ydj17TtdaRhZ33SGmf7e7r62qG3A44xzOjgGuyTckb12NCD7m2jo3XjNblodR_w5ndOyeZptVm-ZOu359flwzozvBAx07IoTV3psq1zqJk03LR8gRwFCCEwZ0byCtLXRS1qU4OQC4kAbdMwKDHnU3J7WptgfO4xRNW5vR_TRZWzvGApccmSqjqpjHcheGzVLgXQ_lsxUEeiqlN_RNWRqIJUnCfr48mKKcTBolfBWBwNNtYncKpx9v8lP4LrhXM</recordid><startdate>201901</startdate><enddate>201901</enddate><creator>Paese, Evandro</creator><creator>Geier, Martin</creator><creator>Homrich, Roberto P.</creator><creator>Rosa, Pedro</creator><creator>Rossi, Rodrigo</creator><general>Elsevier B.V</general><general>Elsevier BV</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8BQ</scope><scope>8FD</scope><scope>H8D</scope><scope>JG9</scope><scope>L7M</scope><orcidid>https://orcid.org/0000-0002-3363-0151</orcidid><orcidid>https://orcid.org/0000-0002-0804-4951</orcidid><orcidid>https://orcid.org/0000-0002-6860-6792</orcidid></search><sort><creationdate>201901</creationdate><title>Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation</title><author>Paese, Evandro ; Geier, Martin ; Homrich, Roberto P. ; Rosa, Pedro ; Rossi, Rodrigo</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c346t-a745cb8a5fb20b17c3cf39e3e60666e21c73800884b6bcb06797e00fdd105e23</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>Aluminum</topic><topic>Bulging</topic><topic>Computer simulation</topic><topic>Deformation</topic><topic>Electromagnetic forces</topic><topic>Electromagnetic forming</topic><topic>Electromagnetics</topic><topic>Experiments</topic><topic>Finite element method</topic><topic>Flat spiral coil</topic><topic>Force distribution</topic><topic>Magnetic field</topic><topic>Magnetic fields</topic><topic>Mathematical models</topic><topic>Metal sheets</topic><topic>Modelling</topic><topic>Search coil</topic><topic>Sheet metal</topic><topic>Stress concentration</topic><topic>Validation studies</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Paese, Evandro</creatorcontrib><creatorcontrib>Geier, Martin</creatorcontrib><creatorcontrib>Homrich, Roberto P.</creatorcontrib><creatorcontrib>Rosa, Pedro</creatorcontrib><creatorcontrib>Rossi, Rodrigo</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Aerospace Database</collection><collection>Materials Research Database</collection><collection>Advanced Technologies Database with Aerospace</collection><jtitle>Journal of materials processing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Paese, Evandro</au><au>Geier, Martin</au><au>Homrich, Roberto P.</au><au>Rosa, Pedro</au><au>Rossi, Rodrigo</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation</atitle><jtitle>Journal of materials processing technology</jtitle><date>2019-01</date><risdate>2019</risdate><volume>263</volume><spage>408</spage><epage>422</epage><pages>408-422</pages><issn>0924-0136</issn><eissn>1873-4774</eissn><abstract>In this paper, we present a novel study on electromagnetic forming (EMF) comprises experiments, modeling, and validation. Free bulging of aluminum sheet metals was performed in an instrumented SMU1500 EMF machine for a range of energies using a custom-made die tool. Special regard is given to the description of the materials and methods in the experimental phase and in the validation of the proposed model during the modeling stage. An enhanced model that couples electrical and magnetic phenomena is proposed, aiming to compute the electromagnetic forces (which are subsequently used) into a mechanical uncoupled simulation, to predict the sheet movement via a finite element method. The experimental results had a satisfactory agreement with the calculated and simulated predictions, establishing the significance of this analysis method. The experimental validation carried out highlights the importance of the prediction of discharge current, the magnetic field, and the influence of a coupled workpiece on the distribution of electromagnetic force (and subsequent deformed profile of the workpiece).</abstract><cop>Amsterdam</cop><pub>Elsevier B.V</pub><doi>10.1016/j.jmatprotec.2018.08.033</doi><tpages>15</tpages><orcidid>https://orcid.org/0000-0002-3363-0151</orcidid><orcidid>https://orcid.org/0000-0002-0804-4951</orcidid><orcidid>https://orcid.org/0000-0002-6860-6792</orcidid></addata></record> |
fulltext | fulltext |
identifier | ISSN: 0924-0136 |
ispartof | Journal of materials processing technology, 2019-01, Vol.263, p.408-422 |
issn | 0924-0136 1873-4774 |
language | eng |
recordid | cdi_proquest_journals_2124117051 |
source | Access via ScienceDirect (Elsevier) |
subjects | Aluminum Bulging Computer simulation Deformation Electromagnetic forces Electromagnetic forming Electromagnetics Experiments Finite element method Flat spiral coil Force distribution Magnetic field Magnetic fields Mathematical models Metal sheets Modelling Search coil Sheet metal Stress concentration Validation studies |
title | Sheet metal electromagnetic forming using a flat spiral coil: Experiments, modeling, and validation |
url | https://sfx.bib-bvb.de/sfx_tum?ctx_ver=Z39.88-2004&ctx_enc=info:ofi/enc:UTF-8&ctx_tim=2025-01-01T01%3A40%3A51IST&url_ver=Z39.88-2004&url_ctx_fmt=infofi/fmt:kev:mtx:ctx&rfr_id=info:sid/primo.exlibrisgroup.com:primo3-Article-proquest_cross&rft_val_fmt=info:ofi/fmt:kev:mtx:journal&rft.genre=article&rft.atitle=Sheet%20metal%20electromagnetic%20forming%20using%20a%20flat%20spiral%20coil:%20Experiments,%20modeling,%20and%20validation&rft.jtitle=Journal%20of%20materials%20processing%20technology&rft.au=Paese,%20Evandro&rft.date=2019-01&rft.volume=263&rft.spage=408&rft.epage=422&rft.pages=408-422&rft.issn=0924-0136&rft.eissn=1873-4774&rft_id=info:doi/10.1016/j.jmatprotec.2018.08.033&rft_dat=%3Cproquest_cross%3E2124117051%3C/proquest_cross%3E%3Curl%3E%3C/url%3E&disable_directlink=true&sfx.directlink=off&sfx.report_link=0&rft_id=info:oai/&rft_pqid=2124117051&rft_id=info:pmid/&rft_els_id=S0924013618303753&rfr_iscdi=true |