Characterization of pores in high pressure die cast aluminum using active thermography and computed tomography

Larger high pressure die castings (HPDC) and decreasing wall thicknesses are raising the issue of casting defects like pores in aluminum structures. Properties of components are often strongly influenced by inner porosity. As these products are being established more and more in lightweight construc...

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Hauptverfasser: Maierhofer, Christiane, Myrach, Philipp, Röllig, Mathias, Jonietz, Florian, Illerhaus, Bernhard, Meinel, Dietmar, Richter, Uwe, Miksche, Ronald
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creator Maierhofer, Christiane
Myrach, Philipp
Röllig, Mathias
Jonietz, Florian
Illerhaus, Bernhard
Meinel, Dietmar
Richter, Uwe
Miksche, Ronald
description Larger high pressure die castings (HPDC) and decreasing wall thicknesses are raising the issue of casting defects like pores in aluminum structures. Properties of components are often strongly influenced by inner porosity. As these products are being established more and more in lightweight construction (e.g. automotive and other transport areas), non-destructive testing methods, which can be applied fast and on-site, are required for quality assurance. In this contribution, the application of active thermography for the direct detection of larger pores is demonstrated. The analysis of limits and accuracy of the method are completed by numerical simulation and the method is validated using computed tomography.
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source AIP Journals Complete
subjects Aluminum
Automotive parts
Casting defects
Computed tomography
Computer simulation
Die casting
Dies
Fuel consumption
Nondestructive testing
Porosity
Pressure die castings
Quality assurance
Thermography
Weight reduction
title Characterization of pores in high pressure die cast aluminum using active thermography and computed tomography
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