Comparison analysis on the properties of the phosphor film according to the various composition ratio of phosphor slurry

The conventional method of making a phosphor layer on the LED package by using a dispensing method is difficult to implement the specific color coordinate, color temperature and optical efficiency because the thickness of the phosphor layer is non-uniform due to precipitation of the phosphor. Besides, the dispensing method consume a large amount of phosphor and silicone to fill the LED package. Thus, studies that manufacture phosphor layer with a uniform thickness such as spray coating, screen printing, electrophoresis are active recently. The purpose of this study is to perform the basic research about the change of the characteristics of phosphor film that is molded with uniform thickness using the phosphor slurry according to various silicone resin and phosphor composition ratio. It is expected to be used as useful information for the fabricating properties when production environment of phosphor layer is changed dispensing method into phosphor film fabrication. In the experiment, it was selected three kinds of methyl-phenyl silicone based resin as the phosphor slurry constituents, and mixed with phosphor various amount of 20 ∼ 60wt% content per one silicone resin. Using this mixed phosphor slurry, it was molded the phosphor film with 300 μm thickness and analyzed the mechanical properties and optical properties of the phosphor film. Finally, the results of this study are presented below: (a) As the phenyl group content is increased, the total heat of reaction need to cure the silicone resin is decrease, and also lower the durometer hardness of the phosphor sheet. On the other hand, it was confirmed that there is no relationship between the phenyl group content in the phosphor film and optical characteristics of the phosphor film. (b) If the amount of the phosphor within the film are increased, then the values of shore hardness and CIE color coordinates are increased gradually but the value of CIE color temperature is decreased gradually in case of being applied same silicone resin to the phosphor film.