Study of dual-phase drive synchronization method and temperature measurement algorithm for measuring external surface temperatures of ethylene cracking furnace tubes
Currently, the manual method using hand-held infrared temperature measurement instruments for measuring temperatures on the external surfaces of ethylene cracking furnace tubes is highly subjective and is affected by a number of prominent issues, such as the high temperature working environments, wh...
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Veröffentlicht in: | Applied petrochemical research 2018-09, Vol.8 (3), p.163-172 |
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description | Currently, the manual method using hand-held infrared temperature measurement instruments for measuring temperatures on the external surfaces of ethylene cracking furnace tubes is highly subjective and is affected by a number of prominent issues, such as the high temperature working environments, which leads to low efficiency and poor measurement accuracy. Hence, an automatic temperature measurement system based on infrared light is designed and realized. In the system, a dual-phase drive synchronization method is proposed to rotate the thermodetector during horizontal movements, thus realizing automatic batch temperature measurements of the furnace tubes. Moreover, a temperature processing algorithm is developed to automatically identify furnace wall and tube surface temperatures, filter out abnormal temperatures and select only high-quality temperature measurements prior to calculating the final result. Real temperature measurement experiments demonstrated that the dual-phase drive temperature measurement system and temperature processing method are effective and efficient. Compared with the traditional manual way, temperatures obtained using the proposed system are more stable and accurate. |
doi_str_mv | 10.1007/s13203-018-0205-x |
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Hence, an automatic temperature measurement system based on infrared light is designed and realized. In the system, a dual-phase drive synchronization method is proposed to rotate the thermodetector during horizontal movements, thus realizing automatic batch temperature measurements of the furnace tubes. Moreover, a temperature processing algorithm is developed to automatically identify furnace wall and tube surface temperatures, filter out abnormal temperatures and select only high-quality temperature measurements prior to calculating the final result. Real temperature measurement experiments demonstrated that the dual-phase drive temperature measurement system and temperature processing method are effective and efficient. Compared with the traditional manual way, temperatures obtained using the proposed system are more stable and accurate.</description><identifier>ISSN: 2190-5525</identifier><identifier>EISSN: 2190-5525</identifier><identifier>EISSN: 2190-5533</identifier><identifier>DOI: 10.1007/s13203-018-0205-x</identifier><language>eng</language><publisher>Berlin/Heidelberg: Springer Berlin Heidelberg</publisher><subject>Algorithms ; Batch type furnaces ; Catalysis ; Chemistry ; Chemistry and Materials Science ; Energy Systems ; Ethylene ; Furnaces ; High temperature ; Industrial Chemistry/Chemical Engineering ; Infrared instruments ; Infrared radiation ; Measuring instruments ; Mechanical properties ; Methods ; Nanochemistry ; Nanotechnology and Microengineering ; Original Article ; Synchronism ; Temperature ; Temperature measurement ; Thermal properties ; Thermometers ; Tubes</subject><ispartof>Applied petrochemical research, 2018-09, Vol.8 (3), p.163-172</ispartof><rights>The Author(s) 2018</rights><rights>COPYRIGHT 2018 Springer</rights><rights>Applied Petrochemical Research is a copyright of Springer, (2018). All Rights Reserved. © 2018. This work is published under http://creativecommons.org/licenses/by/4.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c362t-dfac1b7e733fc7a2eb7edc9cd30b8e85dcff3f793bd136ee05a95cbb144f38963</citedby><cites>FETCH-LOGICAL-c362t-dfac1b7e733fc7a2eb7edc9cd30b8e85dcff3f793bd136ee05a95cbb144f38963</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s13203-018-0205-x$$EPDF$$P50$$Gspringer$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://doi.org/10.1007/s13203-018-0205-x$$EHTML$$P50$$Gspringer$$Hfree_for_read</linktohtml><link.rule.ids>314,780,784,27924,27925,41120,42189,51576</link.rule.ids></links><search><creatorcontrib>Peng, Zhiping</creatorcontrib><creatorcontrib>He, Jieguang</creatorcontrib><creatorcontrib>Tan, Yun</creatorcontrib><creatorcontrib>Cui, Delong</creatorcontrib><creatorcontrib>Li, Qirui</creatorcontrib><creatorcontrib>Qiu, Jingbo</creatorcontrib><title>Study of dual-phase drive synchronization method and temperature measurement algorithm for measuring external surface temperatures of ethylene cracking furnace tubes</title><title>Applied petrochemical research</title><addtitle>Appl Petrochem Res</addtitle><description>Currently, the manual method using hand-held infrared temperature measurement instruments for measuring temperatures on the external surfaces of ethylene cracking furnace tubes is highly subjective and is affected by a number of prominent issues, such as the high temperature working environments, which leads to low efficiency and poor measurement accuracy. Hence, an automatic temperature measurement system based on infrared light is designed and realized. In the system, a dual-phase drive synchronization method is proposed to rotate the thermodetector during horizontal movements, thus realizing automatic batch temperature measurements of the furnace tubes. Moreover, a temperature processing algorithm is developed to automatically identify furnace wall and tube surface temperatures, filter out abnormal temperatures and select only high-quality temperature measurements prior to calculating the final result. Real temperature measurement experiments demonstrated that the dual-phase drive temperature measurement system and temperature processing method are effective and efficient. Compared with the traditional manual way, temperatures obtained using the proposed system are more stable and accurate.</description><subject>Algorithms</subject><subject>Batch type furnaces</subject><subject>Catalysis</subject><subject>Chemistry</subject><subject>Chemistry and Materials Science</subject><subject>Energy Systems</subject><subject>Ethylene</subject><subject>Furnaces</subject><subject>High temperature</subject><subject>Industrial Chemistry/Chemical Engineering</subject><subject>Infrared instruments</subject><subject>Infrared radiation</subject><subject>Measuring instruments</subject><subject>Mechanical properties</subject><subject>Methods</subject><subject>Nanochemistry</subject><subject>Nanotechnology and Microengineering</subject><subject>Original Article</subject><subject>Synchronism</subject><subject>Temperature</subject><subject>Temperature measurement</subject><subject>Thermal properties</subject><subject>Thermometers</subject><subject>Tubes</subject><issn>2190-5525</issn><issn>2190-5525</issn><issn>2190-5533</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2018</creationdate><recordtype>article</recordtype><sourceid>C6C</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp1Uctq3TAQNaWFhiQf0J2gqy6c6hHZ1jKEPgKBQNOuhSyN7nVqS64kl3vzP_3PjnGgyaLSYkajc84Mc6rqHaMXjNL2Y2aCU1FT1tWUU1kfXlUnnClaS8nl62f52-o85weKR7ZKtd1J9ee-LO5IoiduMWM9700G4tLwG0g-BrtPMQyPpgwxkAnKPjpigiMFphmSKUsCLJuMcYJQiBl3MQ1lPxEf09PPEHYEDgVSMCPBtzcWngvktTlKH0cIQGwy9udK8QsSVuTSQz6r3ngzZjh_iqfVj8-fvl9_rW_vvtxcX93WVjS81A61Wd9CK4S3reGAubPKOkH7DjrprPfCt0r0jokGgEqjpO17dnnpRacacVq933TnFH8tkIt-iOscY9acNoyLhnYSURcbamdG0EPwseDUeB1Mg40B_ID1K1x4o1TDOiR8eEFATMGV7MySs765__YSyzasTTHnBF7PaZhMOmpG9eq23tzW6LZe3dYH5PCNk-d13ZD-jf1_0l_KErKi</recordid><startdate>20180901</startdate><enddate>20180901</enddate><creator>Peng, Zhiping</creator><creator>He, Jieguang</creator><creator>Tan, Yun</creator><creator>Cui, Delong</creator><creator>Li, Qirui</creator><creator>Qiu, Jingbo</creator><general>Springer Berlin Heidelberg</general><general>Springer</general><general>Springer Nature B.V</general><scope>C6C</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>ISR</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>BHPHI</scope><scope>BKSAR</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PCBAR</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20180901</creationdate><title>Study of dual-phase drive synchronization method and temperature measurement algorithm for measuring external surface temperatures of ethylene cracking furnace tubes</title><author>Peng, Zhiping ; He, Jieguang ; Tan, Yun ; Cui, Delong ; Li, Qirui ; Qiu, Jingbo</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c362t-dfac1b7e733fc7a2eb7edc9cd30b8e85dcff3f793bd136ee05a95cbb144f38963</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2018</creationdate><topic>Algorithms</topic><topic>Batch type furnaces</topic><topic>Catalysis</topic><topic>Chemistry</topic><topic>Chemistry and Materials Science</topic><topic>Energy Systems</topic><topic>Ethylene</topic><topic>Furnaces</topic><topic>High temperature</topic><topic>Industrial Chemistry/Chemical Engineering</topic><topic>Infrared instruments</topic><topic>Infrared radiation</topic><topic>Measuring instruments</topic><topic>Mechanical properties</topic><topic>Methods</topic><topic>Nanochemistry</topic><topic>Nanotechnology and Microengineering</topic><topic>Original Article</topic><topic>Synchronism</topic><topic>Temperature</topic><topic>Temperature measurement</topic><topic>Thermal properties</topic><topic>Thermometers</topic><topic>Tubes</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Peng, Zhiping</creatorcontrib><creatorcontrib>He, Jieguang</creatorcontrib><creatorcontrib>Tan, Yun</creatorcontrib><creatorcontrib>Cui, Delong</creatorcontrib><creatorcontrib>Li, Qirui</creatorcontrib><creatorcontrib>Qiu, Jingbo</creatorcontrib><collection>Springer Nature OA Free Journals</collection><collection>CrossRef</collection><collection>Gale In Context: Science</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>Natural Science Collection</collection><collection>Earth, Atmospheric & Aquatic Science Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>Earth, Atmospheric & Aquatic Science Database</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>Applied petrochemical research</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Peng, Zhiping</au><au>He, Jieguang</au><au>Tan, Yun</au><au>Cui, Delong</au><au>Li, Qirui</au><au>Qiu, Jingbo</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Study of dual-phase drive synchronization method and temperature measurement algorithm for measuring external surface temperatures of ethylene cracking furnace tubes</atitle><jtitle>Applied petrochemical research</jtitle><stitle>Appl Petrochem Res</stitle><date>2018-09-01</date><risdate>2018</risdate><volume>8</volume><issue>3</issue><spage>163</spage><epage>172</epage><pages>163-172</pages><issn>2190-5525</issn><eissn>2190-5525</eissn><eissn>2190-5533</eissn><abstract>Currently, the manual method using hand-held infrared temperature measurement instruments for measuring temperatures on the external surfaces of ethylene cracking furnace tubes is highly subjective and is affected by a number of prominent issues, such as the high temperature working environments, which leads to low efficiency and poor measurement accuracy. Hence, an automatic temperature measurement system based on infrared light is designed and realized. In the system, a dual-phase drive synchronization method is proposed to rotate the thermodetector during horizontal movements, thus realizing automatic batch temperature measurements of the furnace tubes. Moreover, a temperature processing algorithm is developed to automatically identify furnace wall and tube surface temperatures, filter out abnormal temperatures and select only high-quality temperature measurements prior to calculating the final result. Real temperature measurement experiments demonstrated that the dual-phase drive temperature measurement system and temperature processing method are effective and efficient. Compared with the traditional manual way, temperatures obtained using the proposed system are more stable and accurate.</abstract><cop>Berlin/Heidelberg</cop><pub>Springer Berlin Heidelberg</pub><doi>10.1007/s13203-018-0205-x</doi><tpages>10</tpages><oa>free_for_read</oa></addata></record> |
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subjects | Algorithms Batch type furnaces Catalysis Chemistry Chemistry and Materials Science Energy Systems Ethylene Furnaces High temperature Industrial Chemistry/Chemical Engineering Infrared instruments Infrared radiation Measuring instruments Mechanical properties Methods Nanochemistry Nanotechnology and Microengineering Original Article Synchronism Temperature Temperature measurement Thermal properties Thermometers Tubes |
title | Study of dual-phase drive synchronization method and temperature measurement algorithm for measuring external surface temperatures of ethylene cracking furnace tubes |
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