Confrontation between techniques of time measurement

Purpose The purpose of this paper is to present a precise comparison between a pre-determined time rules and the evaluation performed with the help of a manual chronometer using data from a line assembly in an automotive industry besieged in the state of Paraná, Brazil. Nowadays, it is possible to v...

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Veröffentlicht in:Journal of manufacturing technology management 2018-05, Vol.29 (5), p.789-810
Hauptverfasser: Assef, Fernanda, Scarpin, Cassius Tadeu, Steiner, Maria Teresinha
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creator Assef, Fernanda
Scarpin, Cassius Tadeu
Steiner, Maria Teresinha
description Purpose The purpose of this paper is to present a precise comparison between a pre-determined time rules and the evaluation performed with the help of a manual chronometer using data from a line assembly in an automotive industry besieged in the state of Paraná, Brazil. Nowadays, it is possible to verify several tools of measurement of task times, some taking less time and causing less wear of the evaluator than others, but not being in accordance with the real conditions of the workers of a certain industry. Design/methodology/approach The developed paper has its methodology based on two methods of time analysis, one of them being an adaptation of the MODular Arrangement of Predeterminated Time Standard (MODAPTS) method – called MODAPTS 2. This method is used by the industry in analyzed in this work and the other through the use of simple manual timing, through the digital timer, of the stages developed in a workstation. Findings The study shows that for each operation analyzed, thus presenting a situation of minimum waste, it becomes possible to judge which reasons exist for the operator during manual timekeeping not to reach the optimum times generated by the system of pre-determined times and movements (PMTSs) questioned. Research limitations/implications This study is conducted on an automotive enterprise in a period of confidentiality, which means that only a single workstation is able to be studied. This means that the comparison obtained between the time measurements methods used, and the evaluation of the MODAPTS is carried out with the best possible movements and gestures, disregarding then that the wastes can still be postulated to the whole assembly line. Originality/value With the automation in industry, where assemble tasks are usually developed manually, it is believed possible to discard the option of measuring task times in its classic and manual form, using a timer, yet during this process, there will be variables that may not be considered by pre-determined measurements methodologies. The work developed by this paper presents different variables that are not examined by the methods of PMTS, not frequently seen in the literature, as well as the difference that occurs between the measurement of times with stopwatch and the use of PMTS, which, in its original form, disregards the wastes that the operator has in their movements.
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Research limitations/implications This study is conducted on an automotive enterprise in a period of confidentiality, which means that only a single workstation is able to be studied. This means that the comparison obtained between the time measurements methods used, and the evaluation of the MODAPTS is carried out with the best possible movements and gestures, disregarding then that the wastes can still be postulated to the whole assembly line. Originality/value With the automation in industry, where assemble tasks are usually developed manually, it is believed possible to discard the option of measuring task times in its classic and manual form, using a timer, yet during this process, there will be variables that may not be considered by pre-determined measurements methodologies. 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subjects Advanced manufacturing technologies
Assembly
Assembly lines
Automobile industry
Automobiles
Automotive engineering
Measurement methods
Measurement techniques
Measuring instruments
Productivity
Simulation
Studies
Time measurement
Vehicles
Work stations
Workloads
title Confrontation between techniques of time measurement
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