The impact of order batching and picking area zoning on order picking system performance

This paper proposes an approximation model based on queuing network theory to analyze the impact of order batching and picking area zoning on the mean order throughput time in a pick-and-pass order picking system. The model includes the sorting process needed to sort the batch again by order. Servic...

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Veröffentlicht in:European journal of operational research 2009-10, Vol.198 (2), p.480-490
Hauptverfasser: Yu, Mengfei, de Koster, René B.M.
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description This paper proposes an approximation model based on queuing network theory to analyze the impact of order batching and picking area zoning on the mean order throughput time in a pick-and-pass order picking system. The model includes the sorting process needed to sort the batch again by order. Service times at pick zones are assumed to follow general distributions. The first and second moments of service times at zones and the visiting probability of a batch of orders to a pick zone are derived. Based on this information, the mean throughput time of an arbitrary order in the order picking system is obtained. Results from a real application and simulation show that this approximation model provides acceptable accuracy for practical purposes. Furthermore, the proposed method is simple and fast and can be easily applied in the design and selection process of order picking systems.
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source RePEc; ScienceDirect Journals (5 years ago - present)
subjects Applied probability
Applied sciences
Approximation
Exact sciences and technology
Firm modelling
Impact analysis
Mechanical engineering. Machine design
Operational research and scientific management
Operational research. Management science
Order picking
Queueing
Queueing Stochastic processes Simulation Applied probability
Queuing theory
Queuing theory. Traffic theory
Simulation
Stochastic processes
Studies
title The impact of order batching and picking area zoning on order picking system performance
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