Experimental investigation on the performance of the TiO2 and ZnO hybrid nanocoolant in ethylene glycol mixture towards AA6061-T6 machining
This paper presents an experimental investigation on the coated carbide cutting tool performance of aluminium alloy AA6061-T6 machining through end mill processes using the minimum quantity lubrication (MQL) technique. The process parameters including the cutting speed, depth of cut and feed rate ar...
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| Veröffentlicht in: | International journal of automotive and mechanical engineering 2017-03, Vol.14 (1), p.3913-3926 |
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| container_title | International journal of automotive and mechanical engineering |
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| creator | Sahid, N.S.M. Rahman, M.M. Kadirgama, K. Ramasamy, D. Maleque, M.A. Noor, M.M. |
| description | This paper presents an experimental investigation on the coated carbide cutting tool performance of aluminium alloy AA6061-T6 machining through end mill processes using the minimum quantity lubrication (MQL) technique. The process parameters including the cutting speed, depth of cut and feed rate are selected. The effect of the base fluid ratio (water: EG) to the hybrid nanocoolant was investigated in this experiment. The hybrid nanocoolant with 80:20 of volume concentration up to 0.1% was prepaid with a 21 nm particle size of TiÜ2 and 10-30 nm ZnO nanoparticle for measurement purposes and tested at cnc end milling machines. The analysis of the variance method is utilised to validate the experimental data and to check for adequacy. The response surface method was used to develop the mathematical models and to optimise the machining parameters. It is observed that the material removal rate depends significantly on the depth of cut and feed rate, followed by the spindle speed. The results can be used as an example of the minimum quantity lubricants (MQL) technique applied to the machining of aluminium alloys, providing economic advantages in terms of reduced the machining costs and better machinability. |
| doi_str_mv | 10.15282/ijame.14.1.2017.8.0318 |
| format | Article |
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The process parameters including the cutting speed, depth of cut and feed rate are selected. The effect of the base fluid ratio (water: EG) to the hybrid nanocoolant was investigated in this experiment. The hybrid nanocoolant with 80:20 of volume concentration up to 0.1% was prepaid with a 21 nm particle size of TiÜ2 and 10-30 nm ZnO nanoparticle for measurement purposes and tested at cnc end milling machines. The analysis of the variance method is utilised to validate the experimental data and to check for adequacy. The response surface method was used to develop the mathematical models and to optimise the machining parameters. It is observed that the material removal rate depends significantly on the depth of cut and feed rate, followed by the spindle speed. The results can be used as an example of the minimum quantity lubricants (MQL) technique applied to the machining of aluminium alloys, providing economic advantages in terms of reduced the machining costs and better machinability.</description><identifier>ISSN: 2229-8649</identifier><identifier>EISSN: 2180-1606</identifier><identifier>DOI: 10.15282/ijame.14.1.2017.8.0318</identifier><language>eng</language><publisher>Kuantan: Universiti Malaysia Pahang</publisher><subject>Adequacy ; Aluminum base alloys ; Carbide cutting tools ; Carbide tools ; Cooling ; Costs ; Cutting parameters ; Cutting speed ; End milling cutters ; Ethylene glycol ; Feasibility studies ; Feed rate ; Fluids ; Friction ; Heat transfer ; Lubricants ; Lubricants & lubrication ; Lubrication ; Machinability ; Material removal rate (machining) ; Mathematical models ; Mechanical engineering ; Milling (machining) ; Milling machines ; Nanoparticles ; Numerical controls ; Particle size ; Process parameters ; Response surface methodology ; Science ; Titanium alloys ; Titanium dioxide ; Titanium oxides ; Variance analysis ; Zinc oxide</subject><ispartof>International journal of automotive and mechanical engineering, 2017-03, Vol.14 (1), p.3913-3926</ispartof><rights>Copyright Universiti Malaysia Pahang Mar 2017</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c334t-f1edc1918e429735d67500054513d4d31566e664aa44abbf9a7a796843f888283</citedby></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,780,784,27924,27925</link.rule.ids></links><search><creatorcontrib>Sahid, N.S.M.</creatorcontrib><creatorcontrib>Rahman, M.M.</creatorcontrib><creatorcontrib>Kadirgama, K.</creatorcontrib><creatorcontrib>Ramasamy, D.</creatorcontrib><creatorcontrib>Maleque, M.A.</creatorcontrib><creatorcontrib>Noor, M.M.</creatorcontrib><creatorcontrib>Department of Manufacturing and Materials Engineering International Islamic University Malaysia 53100 Kuala Lumpur, MALAYSIA</creatorcontrib><creatorcontrib>Faculty of Mechanical Engineering, Universiti Malaysia Pahang 26600 Pekan, Pahang, Malaysia</creatorcontrib><title>Experimental investigation on the performance of the TiO2 and ZnO hybrid nanocoolant in ethylene glycol mixture towards AA6061-T6 machining</title><title>International journal of automotive and mechanical engineering</title><description>This paper presents an experimental investigation on the coated carbide cutting tool performance of aluminium alloy AA6061-T6 machining through end mill processes using the minimum quantity lubrication (MQL) technique. The process parameters including the cutting speed, depth of cut and feed rate are selected. The effect of the base fluid ratio (water: EG) to the hybrid nanocoolant was investigated in this experiment. The hybrid nanocoolant with 80:20 of volume concentration up to 0.1% was prepaid with a 21 nm particle size of TiÜ2 and 10-30 nm ZnO nanoparticle for measurement purposes and tested at cnc end milling machines. The analysis of the variance method is utilised to validate the experimental data and to check for adequacy. The response surface method was used to develop the mathematical models and to optimise the machining parameters. It is observed that the material removal rate depends significantly on the depth of cut and feed rate, followed by the spindle speed. The results can be used as an example of the minimum quantity lubricants (MQL) technique applied to the machining of aluminium alloys, providing economic advantages in terms of reduced the machining costs and better machinability.</description><subject>Adequacy</subject><subject>Aluminum base alloys</subject><subject>Carbide cutting tools</subject><subject>Carbide tools</subject><subject>Cooling</subject><subject>Costs</subject><subject>Cutting parameters</subject><subject>Cutting speed</subject><subject>End milling cutters</subject><subject>Ethylene glycol</subject><subject>Feasibility studies</subject><subject>Feed rate</subject><subject>Fluids</subject><subject>Friction</subject><subject>Heat transfer</subject><subject>Lubricants</subject><subject>Lubricants & lubrication</subject><subject>Lubrication</subject><subject>Machinability</subject><subject>Material removal rate (machining)</subject><subject>Mathematical models</subject><subject>Mechanical engineering</subject><subject>Milling (machining)</subject><subject>Milling machines</subject><subject>Nanoparticles</subject><subject>Numerical controls</subject><subject>Particle size</subject><subject>Process parameters</subject><subject>Response surface methodology</subject><subject>Science</subject><subject>Titanium alloys</subject><subject>Titanium dioxide</subject><subject>Titanium oxides</subject><subject>Variance analysis</subject><subject>Zinc oxide</subject><issn>2229-8649</issn><issn>2180-1606</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNotkM1qwzAMx8PYYKXrM8ywczLLdhznWEr3AYVeussuxk2cxiWxO8fdmmfYS89tJwQSkvhL-iXJI-AMciLIs9mrXmfAMsgIhiITGaYgbpIJAYFT4JjfxpyQMhWclffJbBj2OJrAmAsySX6Xp4P2ptc2qA4Z-62HYHYqGGdR9NBqFPuN872ylUauuZQ2Zk2QsjX6tGvUjltvamSVdZVznbIh6iAd2rHTVqNdN1auQ705haPXKLgf5esBzefxNkg3HPWqao01dveQ3DWqG_TsP06Tj5flZvGWrtav74v5Kq0oZSFtQNcVlCA0I2VB85oXefwoZznQmtUUcs4150wpxtR225SqUEXJBaONEIIIOk2erroH776O8WG5d0dv40pJIhlR5ISfp4rrVOXdMHjdyEPkpPwoAcsLfHmBL4FJkGf4UsgzfPoHuIR5bA</recordid><startdate>20170301</startdate><enddate>20170301</enddate><creator>Sahid, N.S.M.</creator><creator>Rahman, M.M.</creator><creator>Kadirgama, K.</creator><creator>Ramasamy, D.</creator><creator>Maleque, M.A.</creator><creator>Noor, M.M.</creator><general>Universiti Malaysia Pahang</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>BVBZV</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20170301</creationdate><title>Experimental investigation on the performance of the TiO2 and ZnO hybrid nanocoolant in ethylene glycol mixture towards AA6061-T6 machining</title><author>Sahid, N.S.M. ; Rahman, M.M. ; Kadirgama, K. ; Ramasamy, D. ; Maleque, M.A. ; Noor, M.M.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c334t-f1edc1918e429735d67500054513d4d31566e664aa44abbf9a7a796843f888283</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2017</creationdate><topic>Adequacy</topic><topic>Aluminum base alloys</topic><topic>Carbide cutting tools</topic><topic>Carbide tools</topic><topic>Cooling</topic><topic>Costs</topic><topic>Cutting parameters</topic><topic>Cutting speed</topic><topic>End milling cutters</topic><topic>Ethylene glycol</topic><topic>Feasibility studies</topic><topic>Feed rate</topic><topic>Fluids</topic><topic>Friction</topic><topic>Heat transfer</topic><topic>Lubricants</topic><topic>Lubricants & lubrication</topic><topic>Lubrication</topic><topic>Machinability</topic><topic>Material removal rate (machining)</topic><topic>Mathematical models</topic><topic>Mechanical engineering</topic><topic>Milling (machining)</topic><topic>Milling machines</topic><topic>Nanoparticles</topic><topic>Numerical controls</topic><topic>Particle size</topic><topic>Process parameters</topic><topic>Response surface methodology</topic><topic>Science</topic><topic>Titanium alloys</topic><topic>Titanium dioxide</topic><topic>Titanium oxides</topic><topic>Variance analysis</topic><topic>Zinc oxide</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Sahid, N.S.M.</creatorcontrib><creatorcontrib>Rahman, M.M.</creatorcontrib><creatorcontrib>Kadirgama, K.</creatorcontrib><creatorcontrib>Ramasamy, D.</creatorcontrib><creatorcontrib>Maleque, M.A.</creatorcontrib><creatorcontrib>Noor, M.M.</creatorcontrib><creatorcontrib>Department of Manufacturing and Materials Engineering International Islamic University Malaysia 53100 Kuala Lumpur, MALAYSIA</creatorcontrib><creatorcontrib>Faculty of Mechanical Engineering, Universiti Malaysia Pahang 26600 Pekan, Pahang, Malaysia</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>East & South Asia Database</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>Access via ProQuest (Open Access)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of automotive and mechanical engineering</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Sahid, N.S.M.</au><au>Rahman, M.M.</au><au>Kadirgama, K.</au><au>Ramasamy, D.</au><au>Maleque, M.A.</au><au>Noor, M.M.</au><aucorp>Department of Manufacturing and Materials Engineering International Islamic University Malaysia 53100 Kuala Lumpur, MALAYSIA</aucorp><aucorp>Faculty of Mechanical Engineering, Universiti Malaysia Pahang 26600 Pekan, Pahang, Malaysia</aucorp><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Experimental investigation on the performance of the TiO2 and ZnO hybrid nanocoolant in ethylene glycol mixture towards AA6061-T6 machining</atitle><jtitle>International journal of automotive and mechanical engineering</jtitle><date>2017-03-01</date><risdate>2017</risdate><volume>14</volume><issue>1</issue><spage>3913</spage><epage>3926</epage><pages>3913-3926</pages><issn>2229-8649</issn><eissn>2180-1606</eissn><abstract>This paper presents an experimental investigation on the coated carbide cutting tool performance of aluminium alloy AA6061-T6 machining through end mill processes using the minimum quantity lubrication (MQL) technique. The process parameters including the cutting speed, depth of cut and feed rate are selected. The effect of the base fluid ratio (water: EG) to the hybrid nanocoolant was investigated in this experiment. The hybrid nanocoolant with 80:20 of volume concentration up to 0.1% was prepaid with a 21 nm particle size of TiÜ2 and 10-30 nm ZnO nanoparticle for measurement purposes and tested at cnc end milling machines. The analysis of the variance method is utilised to validate the experimental data and to check for adequacy. The response surface method was used to develop the mathematical models and to optimise the machining parameters. It is observed that the material removal rate depends significantly on the depth of cut and feed rate, followed by the spindle speed. The results can be used as an example of the minimum quantity lubricants (MQL) technique applied to the machining of aluminium alloys, providing economic advantages in terms of reduced the machining costs and better machinability.</abstract><cop>Kuantan</cop><pub>Universiti Malaysia Pahang</pub><doi>10.15282/ijame.14.1.2017.8.0318</doi><tpages>14</tpages><oa>free_for_read</oa></addata></record> |
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| subjects | Adequacy Aluminum base alloys Carbide cutting tools Carbide tools Cooling Costs Cutting parameters Cutting speed End milling cutters Ethylene glycol Feasibility studies Feed rate Fluids Friction Heat transfer Lubricants Lubricants & lubrication Lubrication Machinability Material removal rate (machining) Mathematical models Mechanical engineering Milling (machining) Milling machines Nanoparticles Numerical controls Particle size Process parameters Response surface methodology Science Titanium alloys Titanium dioxide Titanium oxides Variance analysis Zinc oxide |
| title | Experimental investigation on the performance of the TiO2 and ZnO hybrid nanocoolant in ethylene glycol mixture towards AA6061-T6 machining |
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