Cellular Versus Functional Layouts Under a Variety of Shop Operating Conditions

ABSTRACT This paper addresses the suitability of cellular manufacturing under a variety of operating conditions. Queueing theoretic and simulation models of cellular and functional layouts are developed for various shop operating environments to investigate several factors believed to influence the...

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Veröffentlicht in:Decision sciences 1993-05, Vol.24 (3), p.665-682
Hauptverfasser: Shafer, Scott M., Charnes, John M.
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description ABSTRACT This paper addresses the suitability of cellular manufacturing under a variety of operating conditions. Queueing theoretic and simulation models of cellular and functional layouts are developed for various shop operating environments to investigate several factors believed to influence the benefits associated with a cellular manufacturing layout. The queueing models show how operations overlapping, which is more practical with a cellular layout, becomes more beneficial as the lot size increases. The simulation models are developed to study the performance of cellular and functional layouts in a wide variety of operating environments by varying the levels of four factors: (1) the degree to which natural part families occur, (2) the number of operations required to process the parts, (3) the processing times of the parts at each machine, and (4) the lot size. Two response variables are used to measure shop performance: the average time spent by a batch in the system, and the average work‐in‐process level. Statistically significant reductions in the average time in the system and average work‐in‐process measures were detected for the cellular layouts in all the operating environments studied.
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Queueing theoretic and simulation models of cellular and functional layouts are developed for various shop operating environments to investigate several factors believed to influence the benefits associated with a cellular manufacturing layout. The queueing models show how operations overlapping, which is more practical with a cellular layout, becomes more beneficial as the lot size increases. The simulation models are developed to study the performance of cellular and functional layouts in a wide variety of operating environments by varying the levels of four factors: (1) the degree to which natural part families occur, (2) the number of operations required to process the parts, (3) the processing times of the parts at each machine, and (4) the lot size. Two response variables are used to measure shop performance: the average time spent by a batch in the system, and the average work‐in‐process level. 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Queueing theoretic and simulation models of cellular and functional layouts are developed for various shop operating environments to investigate several factors believed to influence the benefits associated with a cellular manufacturing layout. The queueing models show how operations overlapping, which is more practical with a cellular layout, becomes more beneficial as the lot size increases. The simulation models are developed to study the performance of cellular and functional layouts in a wide variety of operating environments by varying the levels of four factors: (1) the degree to which natural part families occur, (2) the number of operations required to process the parts, (3) the processing times of the parts at each machine, and (4) the lot size. Two response variables are used to measure shop performance: the average time spent by a batch in the system, and the average work‐in‐process level. 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subjects and Simulation
Group technology
Layouts
Manufacturing cells
Plant Design
Production planning
Production/Operations Management
Queueing Systems
Statistical data
Studies
title Cellular Versus Functional Layouts Under a Variety of Shop Operating Conditions
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