Selective laser melting of hypereutectic Al-Si40-powder using ultra-short laser pulses

We investigate the use of ultra-short laser pulses for the selective melting of Al-Si40-powder to fabricate complex light-weight structures with wall sizes below 100 μ m combined with higher tensile strength and lower thermal expansion coefficient in comparison to standard Al–Si alloys. During the c...

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Veröffentlicht in:Applied physics. A, Materials science & processing Materials science & processing, 2017-12, Vol.123 (12), p.1-6, Article 798
Hauptverfasser: Ullsperger, T., Matthäus, G., Kaden, L., Engelhardt, H., Rettenmayr, M., Risse, S., Tünnermann, A., Nolte, S.
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container_issue 12
container_start_page 1
container_title Applied physics. A, Materials science & processing
container_volume 123
creator Ullsperger, T.
Matthäus, G.
Kaden, L.
Engelhardt, H.
Rettenmayr, M.
Risse, S.
Tünnermann, A.
Nolte, S.
description We investigate the use of ultra-short laser pulses for the selective melting of Al-Si40-powder to fabricate complex light-weight structures with wall sizes below 100 μ m combined with higher tensile strength and lower thermal expansion coefficient in comparison to standard Al–Si alloys. During the cooling process using conventional techniques, large primary silicon particles are formed which impairs the mechanical and thermal properties. We demonstrate that these limitations can be overcome using ultra-short laser pulses enabling the rapid heating and cooling in a non-thermal equilibrium process. We analyze the morphology characteristics and micro-structures of single tracks and thin-walled structures depending on pulse energy, repetition rate and scanning velocity utilizing pulses with a duration of 500 fs at a wavelength of 1030 nm . The possibility to specifically change and optimize the microstructure is shown.
doi_str_mv 10.1007/s00339-017-1337-z
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subjects Aluminum base alloys
Applied physics
Characterization and Evaluation of Materials
Condensed Matter Physics
Cooling
Laser beam heating
Laser beam melting
Laser cooling
Lasers
Machines
Manufacturing
Materials science
Nanotechnology
Optical and Electronic Materials
Physics
Physics and Astronomy
Processes
Rapid Communication
Surfaces and Interfaces
Thermal expansion
Thermodynamic properties
Thin Films
Thin wall structures
Weight reduction
title Selective laser melting of hypereutectic Al-Si40-powder using ultra-short laser pulses
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