Effect of energy equation in one control-volume bulk-flow model for the prediction of labyrinth seal dynamic coefficients

•Considering the energy equation results in a better estimation of the seal dynamic coefficients.•Real gas properties and related empirical correlations are reported.•The authors’ model is more reliable compared to the state-of-the-art bulk-flow model.•Experimental negative pre-swirl tests are used as benchmark in the paper.•Bulk-flow model is analyzed and reported in detail. The influence of sealing components on the rotordynamic stability of turbomachinery has become a key topic because the oil and gas market is increasingly demanding high rotational speeds and high efficiency. This leads the turbomachinery manufacturers to design higher flexibility ratios and to reduce the clearance of the seals. Accurate prediction of the effective damping of seals is critical to avoid instability problems; in recent years, “negative-swirl” swirl brakes have been used to reverse the circumferential direction of the inlet flow, which changes the sign of the cross-coupled stiffness coefficients and generates stabilizing forces. Experimental tests for a teeth-on-stator labyrinth seal were performed by manufacturers with positive and negative pre-swirl values to investigate the pre-swirl effect on the cross-coupled stiffness coefficient. Those results are used as a benchmark in this paper. To analyse the rotor-fluid interaction in the seals, the bulk-flow numeric approach is more time efficient than computational fluid dynamics (CFD). Although the accuracy of the coefficients prediction in bulk-flow models is satisfactory for liquid phase application, the accuracy of the results strongly depends on the operating conditions in the case of the gas phase. In this paper, the authors propose an improvement in the state-of-the-art bulk-flow model by introducing the effect of the energy equation in the zeroth-order solution to better characterize real gas properties due to the enthalpy variation along the seal cavities. The consideration of the energy equation allows for a better estimation of the coefficients in the case of a negative pre-swirl ratio, therefore, it extend the prediction fidelity over a wide range of operating conditions. The numeric results are also compared to the state-of-the-art bulk-flow model, which highlights the improvement in the model.