Joining of Sip/6063Al composite using additive manufacturing-based laser melting deposition

•A novel joining method based on additive manufacturing was proposed.•The Sip/6063Al composite with 3mm thickness was successfully joined using this new method.•Flower-like, little blocky and polygonal primary silicon were detected in the fusion zone.•Tensile strength of the joint was 41.6MPa reachi...

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Veröffentlicht in:Materials letters 2017-03, Vol.190, p.191-194
Hauptverfasser: Lei, Zhenglong, Tian, Ze, Li, Peng, Chen, Yanbin, Zhang, Hengquan, Chen, Xi
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container_end_page 194
container_issue
container_start_page 191
container_title Materials letters
container_volume 190
creator Lei, Zhenglong
Tian, Ze
Li, Peng
Chen, Yanbin
Zhang, Hengquan
Chen, Xi
description •A novel joining method based on additive manufacturing was proposed.•The Sip/6063Al composite with 3mm thickness was successfully joined using this new method.•Flower-like, little blocky and polygonal primary silicon were detected in the fusion zone.•Tensile strength of the joint was 41.6MPa reaching 78.9% of that of the base composite. Additive manufacturing-based laser melting deposition was proposed creatively to fabricate a layer-by-layer weld bead in order to join Sip/6063Al composite in this paper. The joint with free of cracks and few of pores was formed. Fusion zone of the joint was mainly composed of primary silicon, α-Al and (Al, Si) eutectic phases. Three kinds of different characteristic solidified morphologies flower-like, little blocky and polygonal primary silicon phases were detected in the fusion zone, all of them were surrounded by α-Al phase closely. Tensile strength of the welded joint was about 41.6MPa as high as 78.9% of that of the base Sip/6063Al composite.
doi_str_mv 10.1016/j.matlet.2017.01.016
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subjects Additive manufacturing
Aluminum base alloys
Deposition
Laser beam melting
Laser beam welding
Laser processing
Lasers
Materials science
Microstructure
Silicon
Sip/6063Al composite
Solidification morphology
Studies
Tensile strength
Welded joints
title Joining of Sip/6063Al composite using additive manufacturing-based laser melting deposition
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