Experimental Investigation and Optimization of Machining Process Parameters in AISI D2 Steel Under Conventional EDM and Cryogenically Cooled EDM Process
Electrical discharge machining (EDM) is a well-established machining option for manufacturing geometrically complex or hard material parts that are extremely difficult-to-machine by conventional machining processes. In this research work, investigations were carried out on the machining of AISI D2 t...
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| Veröffentlicht in: | Transactions of the Indian Institute of Metals 2017-11, Vol.70 (9), p.2293-2301 |
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| creator | VinothKumar, S. PradeepKumar, M. |
| description | Electrical discharge machining (EDM) is a well-established machining option for manufacturing geometrically complex or hard material parts that are extremely difficult-to-machine by conventional machining processes. In this research work, investigations were carried out on the machining of AISI D2 tool steel under conventional EDM and cryogenically cooled EDM process (CCEDM). The input process parameter such as current (I
p
), pulse on time (T
on
) and gap voltage (V) were investigated and the output responses like electrode wear ratio, metal removal rate and surface roughness were explored. Experiments were conducted using L
18
orthogonal array in EDM machine. Experimental results showed reductions in the electrode wear of 16% over CCEDM process. A grey relational analysis was used to solve the EDM process with multi performance characteristics to optimize EDM parameters. |
| doi_str_mv | 10.1007/s12666-017-1092-z |
| format | Article |
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p
), pulse on time (T
on
) and gap voltage (V) were investigated and the output responses like electrode wear ratio, metal removal rate and surface roughness were explored. Experiments were conducted using L
18
orthogonal array in EDM machine. Experimental results showed reductions in the electrode wear of 16% over CCEDM process. A grey relational analysis was used to solve the EDM process with multi performance characteristics to optimize EDM parameters.</description><identifier>ISSN: 0972-2815</identifier><identifier>EISSN: 0975-1645</identifier><identifier>DOI: 10.1007/s12666-017-1092-z</identifier><language>eng</language><publisher>New Delhi: Springer India</publisher><subject>Chemistry and Materials Science ; Chromium molybdenum vanadium steels ; Corrosion and Coatings ; EDM electrodes ; Electric discharge machining ; Machine shops ; Machine tools ; Materials Science ; Metallic Materials ; Process parameters ; Surface roughness ; Technical Paper ; Tool steels ; Tribology ; Wear rate</subject><ispartof>Transactions of the Indian Institute of Metals, 2017-11, Vol.70 (9), p.2293-2301</ispartof><rights>The Indian Institute of Metals - IIM 2017</rights><rights>Copyright Springer Science & Business Media 2017</rights><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c316t-3c9adfbfc5a9b67d84550fd169e38072c55252f7e76b18e558739372309ea8a53</citedby><cites>FETCH-LOGICAL-c316t-3c9adfbfc5a9b67d84550fd169e38072c55252f7e76b18e558739372309ea8a53</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s12666-017-1092-z$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s12666-017-1092-z$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,777,781,27905,27906,41469,42538,51300</link.rule.ids></links><search><creatorcontrib>VinothKumar, S.</creatorcontrib><creatorcontrib>PradeepKumar, M.</creatorcontrib><title>Experimental Investigation and Optimization of Machining Process Parameters in AISI D2 Steel Under Conventional EDM and Cryogenically Cooled EDM Process</title><title>Transactions of the Indian Institute of Metals</title><addtitle>Trans Indian Inst Met</addtitle><description>Electrical discharge machining (EDM) is a well-established machining option for manufacturing geometrically complex or hard material parts that are extremely difficult-to-machine by conventional machining processes. In this research work, investigations were carried out on the machining of AISI D2 tool steel under conventional EDM and cryogenically cooled EDM process (CCEDM). The input process parameter such as current (I
p
), pulse on time (T
on
) and gap voltage (V) were investigated and the output responses like electrode wear ratio, metal removal rate and surface roughness were explored. Experiments were conducted using L
18
orthogonal array in EDM machine. Experimental results showed reductions in the electrode wear of 16% over CCEDM process. A grey relational analysis was used to solve the EDM process with multi performance characteristics to optimize EDM parameters.</description><subject>Chemistry and Materials Science</subject><subject>Chromium molybdenum vanadium steels</subject><subject>Corrosion and Coatings</subject><subject>EDM electrodes</subject><subject>Electric discharge machining</subject><subject>Machine shops</subject><subject>Machine tools</subject><subject>Materials Science</subject><subject>Metallic Materials</subject><subject>Process parameters</subject><subject>Surface roughness</subject><subject>Technical Paper</subject><subject>Tool steels</subject><subject>Tribology</subject><subject>Wear rate</subject><issn>0972-2815</issn><issn>0975-1645</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><recordid>eNp1kc1OAjEUhSdGExF9AHdNXI_2h06nSwKoJBBJkHVTZu5gydBiOxjhSXxcC8PCjavetOd89_aeJLkn-JFgLJ4CoVmWpZiIlGBJ08NF0sFS8JRkPX55qmlKc8Kvk5sQ1hgzSRnrJD-j7y14swHb6BqN7ReExqx0Y5xF2pbobduYjTm0F65CU118GGvsCs28KyAENNNeb6ABH5CxqD-ej9GQonkDUKOFLcGjgYtYeyTEFqPh9AQe-L1bgTWFrut9lLgaytPjmXubXFW6DnB3PrvJ4nn0PnhNJ28v40F_khaMZE3KCqnLalkVXMtlJsq8xzmuSpJJYDkWtOCccloJENmS5MB5LphkgjIsQeeas27y0HK33n3u4u_V2u18nDQoIlkuuZSMRhVpVYV3IXio1DYuTfu9IlgdA1BtACoGoI4BqEP00NYTotauwP8h_2v6BV5QiiY</recordid><startdate>20171101</startdate><enddate>20171101</enddate><creator>VinothKumar, S.</creator><creator>PradeepKumar, M.</creator><general>Springer India</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope></search><sort><creationdate>20171101</creationdate><title>Experimental Investigation and Optimization of Machining Process Parameters in AISI D2 Steel Under Conventional EDM and Cryogenically Cooled EDM Process</title><author>VinothKumar, S. ; PradeepKumar, M.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c316t-3c9adfbfc5a9b67d84550fd169e38072c55252f7e76b18e558739372309ea8a53</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2017</creationdate><topic>Chemistry and Materials Science</topic><topic>Chromium molybdenum vanadium steels</topic><topic>Corrosion and Coatings</topic><topic>EDM electrodes</topic><topic>Electric discharge machining</topic><topic>Machine shops</topic><topic>Machine tools</topic><topic>Materials Science</topic><topic>Metallic Materials</topic><topic>Process parameters</topic><topic>Surface roughness</topic><topic>Technical Paper</topic><topic>Tool steels</topic><topic>Tribology</topic><topic>Wear rate</topic><toplevel>online_resources</toplevel><creatorcontrib>VinothKumar, S.</creatorcontrib><creatorcontrib>PradeepKumar, M.</creatorcontrib><collection>CrossRef</collection><jtitle>Transactions of the Indian Institute of Metals</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>VinothKumar, S.</au><au>PradeepKumar, M.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Experimental Investigation and Optimization of Machining Process Parameters in AISI D2 Steel Under Conventional EDM and Cryogenically Cooled EDM Process</atitle><jtitle>Transactions of the Indian Institute of Metals</jtitle><stitle>Trans Indian Inst Met</stitle><date>2017-11-01</date><risdate>2017</risdate><volume>70</volume><issue>9</issue><spage>2293</spage><epage>2301</epage><pages>2293-2301</pages><issn>0972-2815</issn><eissn>0975-1645</eissn><abstract>Electrical discharge machining (EDM) is a well-established machining option for manufacturing geometrically complex or hard material parts that are extremely difficult-to-machine by conventional machining processes. In this research work, investigations were carried out on the machining of AISI D2 tool steel under conventional EDM and cryogenically cooled EDM process (CCEDM). The input process parameter such as current (I
p
), pulse on time (T
on
) and gap voltage (V) were investigated and the output responses like electrode wear ratio, metal removal rate and surface roughness were explored. Experiments were conducted using L
18
orthogonal array in EDM machine. Experimental results showed reductions in the electrode wear of 16% over CCEDM process. A grey relational analysis was used to solve the EDM process with multi performance characteristics to optimize EDM parameters.</abstract><cop>New Delhi</cop><pub>Springer India</pub><doi>10.1007/s12666-017-1092-z</doi><tpages>9</tpages></addata></record> |
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| subjects | Chemistry and Materials Science Chromium molybdenum vanadium steels Corrosion and Coatings EDM electrodes Electric discharge machining Machine shops Machine tools Materials Science Metallic Materials Process parameters Surface roughness Technical Paper Tool steels Tribology Wear rate |
| title | Experimental Investigation and Optimization of Machining Process Parameters in AISI D2 Steel Under Conventional EDM and Cryogenically Cooled EDM Process |
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