A CAD-based approach for measuring volumetric error in layered manufacturing
Rapid prototyping uses layered manufacturing technology to produce functional parts directly from 3D computer-aided design model without involving any tools and human intervention. Due to layer by layer deposition, volumetric error remains in the part which is basically the volumetric difference bet...
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Veröffentlicht in: | Proceedings of the Institution of Mechanical Engineers. Part C, Journal of mechanical engineering science Journal of mechanical engineering science, 2017-07, Vol.231 (13), p.2398-2406 |
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container_title | Proceedings of the Institution of Mechanical Engineers. Part C, Journal of mechanical engineering science |
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creator | Panda, Biranchi Narayan Bahubalendruni, Raju MVA Biswal, Bibhuti Bhusan Leite, Marco |
description | Rapid prototyping uses layered manufacturing technology to produce functional parts directly from 3D computer-aided design model without involving any tools and human intervention. Due to layer by layer deposition, volumetric error remains in the part which is basically the volumetric difference between computer-aided design model and the fabricated part. This volumetric error causes poor dimensional accuracy and surface finish, which has limited the widespread applications of rapid prototyping. Although rapid prototyping is able to produce functional parts in less build time with less material wastage, today many industries are looking for better surface quality associated with these parts. Literature discloses that the part quality can be improved by selecting proper build orientation that corresponds to minimum volumetric error. In support of this, current study presents a computer-aided design-based novel methodology to precisely measure the volumetric error in layered manufacturing process, in particular fused deposition modeling process. The proposed method accepts computer-aided design model of the part in .CAT format and automatically calculates volumetric error for different build orientations. An Excel function is integrated with it to determine optimum build orientation based on minimum volumetric error. Several simple and complex examples verified the robustness of our proposed methodology. We anticipate that the current invention will help future rapid prototyping users in producing high-quality products through an intelligent process planning. |
doi_str_mv | 10.1177/0954406216634746 |
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Due to layer by layer deposition, volumetric error remains in the part which is basically the volumetric difference between computer-aided design model and the fabricated part. This volumetric error causes poor dimensional accuracy and surface finish, which has limited the widespread applications of rapid prototyping. Although rapid prototyping is able to produce functional parts in less build time with less material wastage, today many industries are looking for better surface quality associated with these parts. Literature discloses that the part quality can be improved by selecting proper build orientation that corresponds to minimum volumetric error. In support of this, current study presents a computer-aided design-based novel methodology to precisely measure the volumetric error in layered manufacturing process, in particular fused deposition modeling process. The proposed method accepts computer-aided design model of the part in .CAT format and automatically calculates volumetric error for different build orientations. An Excel function is integrated with it to determine optimum build orientation based on minimum volumetric error. Several simple and complex examples verified the robustness of our proposed methodology. 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In support of this, current study presents a computer-aided design-based novel methodology to precisely measure the volumetric error in layered manufacturing process, in particular fused deposition modeling process. The proposed method accepts computer-aided design model of the part in .CAT format and automatically calculates volumetric error for different build orientations. An Excel function is integrated with it to determine optimum build orientation based on minimum volumetric error. Several simple and complex examples verified the robustness of our proposed methodology. 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Part C, Journal of mechanical engineering science</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Panda, Biranchi Narayan</au><au>Bahubalendruni, Raju MVA</au><au>Biswal, Bibhuti Bhusan</au><au>Leite, Marco</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>A CAD-based approach for measuring volumetric error in layered manufacturing</atitle><jtitle>Proceedings of the Institution of Mechanical Engineers. Part C, Journal of mechanical engineering science</jtitle><date>2017-07</date><risdate>2017</risdate><volume>231</volume><issue>13</issue><spage>2398</spage><epage>2406</epage><pages>2398-2406</pages><issn>0954-4062</issn><eissn>2041-2983</eissn><abstract>Rapid prototyping uses layered manufacturing technology to produce functional parts directly from 3D computer-aided design model without involving any tools and human intervention. Due to layer by layer deposition, volumetric error remains in the part which is basically the volumetric difference between computer-aided design model and the fabricated part. This volumetric error causes poor dimensional accuracy and surface finish, which has limited the widespread applications of rapid prototyping. Although rapid prototyping is able to produce functional parts in less build time with less material wastage, today many industries are looking for better surface quality associated with these parts. Literature discloses that the part quality can be improved by selecting proper build orientation that corresponds to minimum volumetric error. In support of this, current study presents a computer-aided design-based novel methodology to precisely measure the volumetric error in layered manufacturing process, in particular fused deposition modeling process. The proposed method accepts computer-aided design model of the part in .CAT format and automatically calculates volumetric error for different build orientations. An Excel function is integrated with it to determine optimum build orientation based on minimum volumetric error. Several simple and complex examples verified the robustness of our proposed methodology. We anticipate that the current invention will help future rapid prototyping users in producing high-quality products through an intelligent process planning.</abstract><cop>London, England</cop><pub>SAGE Publications</pub><doi>10.1177/0954406216634746</doi><tpages>9</tpages></addata></record> |
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subjects | Accuracy Additive manufacturing CAD Computer aided design Computer aided testing Construction materials Deposition Error analysis Fused deposition modeling Machine tools Process planning Prototyping Quality Rapid prototyping Robustness Surface finish Technology utilization Three dimensional models |
title | A CAD-based approach for measuring volumetric error in layered manufacturing |
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