Experimental Investigation and Parameter Optimization of Micro Holes Machining on Ti-6Al-4V Alloy

This paper presents an experimental study on the diametrical overcut and taper obtained during the machining of micro holes by electro-discharge machining (EDM). Many trials were taken by machining a 2.0 mm electrolytic copper rod to 0.50 mm under various conditions to analyse the effect of proces...

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Veröffentlicht in:Applied mechanics and materials 2015-11, Vol.813-814, p.332-336
Hauptverfasser: Parthiban, Madhavadev, Madhan Mohan, G., Krishnaraj, Vijayan, Mohammed Yasir, Syed, Aravind, R.A., Ganesh, Shivakumar
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container_end_page 336
container_issue
container_start_page 332
container_title Applied mechanics and materials
container_volume 813-814
creator Parthiban, Madhavadev
Madhan Mohan, G.
Krishnaraj, Vijayan
Mohammed Yasir, Syed
Aravind, R.A.
Ganesh, Shivakumar
description This paper presents an experimental study on the diametrical overcut and taper obtained during the machining of micro holes by electro-discharge machining (EDM). Many trials were taken by machining a 2.0 mm electrolytic copper rod to 0.50 mm under various conditions to analyse the effect of process parameters by wire electric discharge grinding process (WEDG). The optimum process parameters were determined by Taguchi’s method. Then a set of electrodes were produced with the determined optimum process parameters and were used to machine micro holes on Ti-6Al-4V alloy. The diameters of the holes were measured and the effects of various parameters were analysed for the variation in taper and diametrical overcut. The experimental results were analysed using analysis of variance approach.
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subjects Accuracy
EDM electrodes
Electric discharge grinding
Electric wire
Electrodes
Experiments
Grinding
Machine shops
Machining
Microholes
Optimization
Process parameters
Taguchi methods
Titanium alloys
Titanium base alloys
Variance analysis
title Experimental Investigation and Parameter Optimization of Micro Holes Machining on Ti-6Al-4V Alloy
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