Improvement of glass formability in ultrasonic vibration assisted molding process

Micro optical elements with complex shapes are needed increasingly in optical, optoelectronic and biomedical industries. Since glass molding process is an effective approach to fabricate microstructures, and its surface quality strongly depends on the filling capacity of glass at high temperature. T...

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Veröffentlicht in:International journal of precision engineering and manufacturing 2017, Vol.18 (1), p.57-62
Hauptverfasser: Zhou, Tianfeng, Xie, Jiaqing, Yan, Jiwang, Tsunemoto, Kuriyagawa, Wang, Xibin
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container_issue 1
container_start_page 57
container_title International journal of precision engineering and manufacturing
container_volume 18
creator Zhou, Tianfeng
Xie, Jiaqing
Yan, Jiwang
Tsunemoto, Kuriyagawa
Wang, Xibin
description Micro optical elements with complex shapes are needed increasingly in optical, optoelectronic and biomedical industries. Since glass molding process is an effective approach to fabricate microstructures, and its surface quality strongly depends on the filling capacity of glass at high temperature. To improve the formability and reduce adhesion between the glass and the mold at high temperature, ultrasonic vibration is applied to improve the formability in the molding process. Fundamental experiments are carried out to test the effectiveness of ultrasonic vibration on friction force decrease and a bonding model on the glass-mold interface at elevated temperature is proposed. Finite element method (FEM) simulation and glass molding experiments are conducted to evaluate the improvements of material formability brought about by ultrasonic vibration. The results show that the ultrasonic vibration can significantly lower the friction force and increase the glass formability.
doi_str_mv 10.1007/s12541-017-0007-6
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subjects Adhesive bonding
Bonding strength
Effectiveness
Engineering
Finite element method
Formability
High temperature
Industrial and Production Engineering
Materials Science
Molding (process)
Molds
Optical components
Optoelectronics
Surface properties
Ultrasonic vibration
title Improvement of glass formability in ultrasonic vibration assisted molding process
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