Nanoparticle coating of a microchannel surface is an effective method for increasing the critical heat flux

Results are presented of an investigation into water boiling in a single microchannel 0.2 mm high, 3 mm wide, and 13.7 mm long with a smooth heating surface or with a coating from aluminum oxide nanoparticles. The experimental procedure and the test setup are described. The top wall of the microchannel is made of glass so that video recording in the reflected light of the process can be made. A coating of Al2O3 particles is applied onto the heating surface before the experiments using a method developed by the authors of the paper. The experiments yielded data on heat transfer and void fraction and its fluctuations for the bubble and transient boiling in the microchannel. The dependence was established of the heat flux on the temperature of the microchannel wall with a smooth surface or a surface with Al2O3 nanoparticle coating for various mass flows in the microchannel. The boiling crisis has been found to occur in the microchannel with a nanoparticle coating at a considerably higher heat flux than that in the channel without coating. The experimental data also suggest that the nanoparticle coating improves heat transfer in the transition boiling region. Processing of the data obtained using a high-speed video revealed void fraction fluctuations enabling us to describe two-phase flow regimes with the flow boiling in a microchannel. It has been found that a return flow occurs in the microchannel under certain conditions. A hypothesis for its causes is proposed. The dependence of the void fraction on the steam quality in the microchannel with or without a nanoparticle coating was determined from the video records. The experimental data on void fraction for boiling in the microchannel without coating are approximated by an empirical correlation. The experiments demonstrate that the void fraction during boiling in the microchannel with a nanoparticle coating is higher than during boiling in the channel without coating (where φ and х are the void fraction and the steam quality, respectively) in the region of a sharp increase in the φ( х ) curve.