Mathematical model for abrasive content estimation in a pulse-electroplated abrasive microtool
A mathematical model was developed to estimate the weight percent of diamond abrasive particles incorporated in nickel binder matrix during abrasive microtool fabrication by pulse-plating process. The proposed model is based on the hypothesis that, embedment of an inert micro abrasive diamond partic...
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| Veröffentlicht in: | Journal of manufacturing processes 2012-08, Vol.14 (3), p.366-371 |
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| container_title | Journal of manufacturing processes |
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| creator | Dabholkar, Anuj Sundaram, Murali M. |
| description | A mathematical model was developed to estimate the weight percent of diamond abrasive particles incorporated in nickel binder matrix during abrasive microtool fabrication by pulse-plating process. The proposed model is based on the hypothesis that, embedment of an inert micro abrasive diamond particle on the substrate will only occur when a few nickel ions from the adsorbed ionic cloud are chemically reduced at the cathode by hydrogen ions present in the diffusion layer. Experimental verification of the model developed was performed by pulse electroplating of diamond abrasive particles on tungsten micro tool shank using an in-house built experimental setup. The predictive model developed was found to estimate diamond abrasive content in nickel binder matrix within 1–7wt% of experimental results for different pulse-plating conditions. |
| doi_str_mv | 10.1016/j.jmapro.2012.06.001 |
| format | Article |
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The proposed model is based on the hypothesis that, embedment of an inert micro abrasive diamond particle on the substrate will only occur when a few nickel ions from the adsorbed ionic cloud are chemically reduced at the cathode by hydrogen ions present in the diffusion layer. Experimental verification of the model developed was performed by pulse electroplating of diamond abrasive particles on tungsten micro tool shank using an in-house built experimental setup. The predictive model developed was found to estimate diamond abrasive content in nickel binder matrix within 1–7wt% of experimental results for different pulse-plating conditions.</description><identifier>ISSN: 1526-6125</identifier><identifier>EISSN: 2212-4616</identifier><identifier>DOI: 10.1016/j.jmapro.2012.06.001</identifier><language>eng</language><publisher>Kidlington: Elsevier Ltd</publisher><subject>Abrasive microtool ; Applied sciences ; Codeposition ; Diamonds ; Exact sciences and technology ; Grinding ; Grinding tools ; Mathematical model ; Mathematical models ; Mechanical engineering. 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The proposed model is based on the hypothesis that, embedment of an inert micro abrasive diamond particle on the substrate will only occur when a few nickel ions from the adsorbed ionic cloud are chemically reduced at the cathode by hydrogen ions present in the diffusion layer. Experimental verification of the model developed was performed by pulse electroplating of diamond abrasive particles on tungsten micro tool shank using an in-house built experimental setup. The predictive model developed was found to estimate diamond abrasive content in nickel binder matrix within 1–7wt% of experimental results for different pulse-plating conditions.</description><subject>Abrasive microtool</subject><subject>Applied sciences</subject><subject>Codeposition</subject><subject>Diamonds</subject><subject>Exact sciences and technology</subject><subject>Grinding</subject><subject>Grinding tools</subject><subject>Mathematical model</subject><subject>Mathematical models</subject><subject>Mechanical engineering. Machine design</subject><subject>Micromanufacturing</subject><subject>Nickel</subject><subject>Precision engineering, watch making</subject><subject>Production methods</subject><subject>Pulse-plating</subject><subject>Pulsed-electrochemical</subject><subject>Studies</subject><issn>1526-6125</issn><issn>2212-4616</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2012</creationdate><recordtype>article</recordtype><recordid>eNp9kE1LxDAQhoMouK7-Aw8F8diaSdu0vQiy-AUrXvRqSNMJpnSbmmQX_Pdm6aI3T3N53ndmHkIugWZAgd_0Wb-Rk7MZo8AyyjNK4YgsGAOWFhz4MVlAyXjKgZWn5Mz7PgKsoLAgHy8yfOJGBqPkkGxsh0OirUtk66Q3O0yUHQOOIUEfzB6zY2LGRCbTdvCY4oAqODsNMmD3F9oY5WywdjgnJ1pG8OIwl-T94f5t9ZSuXx-fV3frVLGqCSlWALJA2ta6alTBOoaKl52EvGw0b3TZKMSCAUdZUN3mDci8Ri4rTdu2U3m-JFdzb7TwtY23it5u3RhXCsg55xVldRWpYqbidd471GJy8Sn3LYCKvUnRi9mk2JsUlIsoKsauD-XSR0vayVEZ_5tlPK_LCprI3c4cxk93Bp3wyuCosDMuahKdNf8v-gFtjY00</recordid><startdate>201208</startdate><enddate>201208</enddate><creator>Dabholkar, Anuj</creator><creator>Sundaram, Murali M.</creator><general>Elsevier Ltd</general><general>Elsevier</general><general>SME</general><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope></search><sort><creationdate>201208</creationdate><title>Mathematical model for abrasive content estimation in a pulse-electroplated abrasive microtool</title><author>Dabholkar, Anuj ; Sundaram, Murali M.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c279t-e711a4e0b8f79c42d2ec65da1359f69f59cee4216ea40fb391a38e6a7f0bbdc33</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2012</creationdate><topic>Abrasive microtool</topic><topic>Applied sciences</topic><topic>Codeposition</topic><topic>Diamonds</topic><topic>Exact sciences and technology</topic><topic>Grinding</topic><topic>Grinding tools</topic><topic>Mathematical model</topic><topic>Mathematical models</topic><topic>Mechanical engineering. Machine design</topic><topic>Micromanufacturing</topic><topic>Nickel</topic><topic>Precision engineering, watch making</topic><topic>Production methods</topic><topic>Pulse-plating</topic><topic>Pulsed-electrochemical</topic><topic>Studies</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Dabholkar, Anuj</creatorcontrib><creatorcontrib>Sundaram, Murali M.</creatorcontrib><collection>Pascal-Francis</collection><collection>CrossRef</collection><jtitle>Journal of manufacturing processes</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Dabholkar, Anuj</au><au>Sundaram, Murali M.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Mathematical model for abrasive content estimation in a pulse-electroplated abrasive microtool</atitle><jtitle>Journal of manufacturing processes</jtitle><date>2012-08</date><risdate>2012</risdate><volume>14</volume><issue>3</issue><spage>366</spage><epage>371</epage><pages>366-371</pages><issn>1526-6125</issn><eissn>2212-4616</eissn><abstract>A mathematical model was developed to estimate the weight percent of diamond abrasive particles incorporated in nickel binder matrix during abrasive microtool fabrication by pulse-plating process. The proposed model is based on the hypothesis that, embedment of an inert micro abrasive diamond particle on the substrate will only occur when a few nickel ions from the adsorbed ionic cloud are chemically reduced at the cathode by hydrogen ions present in the diffusion layer. Experimental verification of the model developed was performed by pulse electroplating of diamond abrasive particles on tungsten micro tool shank using an in-house built experimental setup. The predictive model developed was found to estimate diamond abrasive content in nickel binder matrix within 1–7wt% of experimental results for different pulse-plating conditions.</abstract><cop>Kidlington</cop><pub>Elsevier Ltd</pub><doi>10.1016/j.jmapro.2012.06.001</doi><tpages>6</tpages></addata></record> |
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| ispartof | Journal of manufacturing processes, 2012-08, Vol.14 (3), p.366-371 |
| issn | 1526-6125 2212-4616 |
| language | eng |
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| source | Elsevier ScienceDirect Journals |
| subjects | Abrasive microtool Applied sciences Codeposition Diamonds Exact sciences and technology Grinding Grinding tools Mathematical model Mathematical models Mechanical engineering. Machine design Micromanufacturing Nickel Precision engineering, watch making Production methods Pulse-plating Pulsed-electrochemical Studies |
| title | Mathematical model for abrasive content estimation in a pulse-electroplated abrasive microtool |
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