Application of Topology, Size and Shape Optimization Methods in Polymer Metal Hybrid Structural Lightweight Engineering

Application of the engineering design optimization methods and tools to the design of automotive body-in-white (BIW) structural components made of polymer metal hybrid (PMH) materials is considered. Specifically, the use of topology optimization in identifying the optimal initial designs and the use...

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Veröffentlicht in:Multidiscipline modeling in materials and structures 2008-04, Vol.4 (4), p.305-330
Hauptverfasser: Grujicic, M, Arakere, G, Pisu, P, Ayalew, B, Seyr, Norbert, Erdmann, Marc, Holzleitner, Jochen
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container_end_page 330
container_issue 4
container_start_page 305
container_title Multidiscipline modeling in materials and structures
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creator Grujicic, M
Arakere, G
Pisu, P
Ayalew, B
Seyr, Norbert
Erdmann, Marc
Holzleitner, Jochen
description Application of the engineering design optimization methods and tools to the design of automotive body-in-white (BIW) structural components made of polymer metal hybrid (PMH) materials is considered. Specifically, the use of topology optimization in identifying the optimal initial designs and the use of size and shape optimization techniques in defining the final designs is discussed. The optimization analyses employed were required to account for the fact that the BIW structural PMH component in question may be subjected to different in-service loads be designed for stiffness, strength or buckling resistance and that it must be manufacturable using conventional injection over-molding. The paper demonstrates the use of various engineering tools, i.e. a CAD program to create the solid model of the PMH component, a meshing program to ensure mesh matching across the polymer metal interfaces, a linear-static analysis based topology optimization tool to generate an initial design, a nonlinear statics-based size and shape optimization program to obtained the final design and a mold-filling simulation tool to validate manufacturability of the PMH component.
doi_str_mv 10.1163/157361108785963028
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subjects Automotive components
Computer programs
Design engineering
Lightweight engineering
Manufacturability
Meshing
Optimization
Polymer metal hybrid structural
Shape optimization
Size and shape optimization
Topology
Topology optimization
title Application of Topology, Size and Shape Optimization Methods in Polymer Metal Hybrid Structural Lightweight Engineering
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