Full-scale remediation of a grey iron foundry waste surface impoundment
A large grey iron foundry was facing remediation of a surface impoundment containing approximately 300,000 cubic yards of EP‐Toxic sludge. The sludge was generated by the settling of wastewater solids from air emission control systems connected with cupola melting operations. Bench‐scale treatabilit...
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Veröffentlicht in: | Environmental progress 1991-08, Vol.10 (3), p.205-210 |
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creator | Krueger, Richard C. Chowdhury, Ajit K. Warner, Michael A. |
description | A large grey iron foundry was facing remediation of a surface impoundment containing approximately 300,000 cubic yards of EP‐Toxic sludge. The sludge was generated by the settling of wastewater solids from air emission control systems connected with cupola melting operations. Bench‐scale treatability testing was used to evaluate various chemical treatment possibilities for rendering the sludge non‐EP‐Toxic. Several phosphate sources and different engineering options were evaluated for cost‐effectiveness of full‐scale remediation. The most economical option was to dredge the solids continuously as a slurry (while the impoundment remained in operation) with injection of phosphoric acid into the slurry pipeline. The treatment process was controlled by monitoring residual phosphate in the treated slurry. The remediation process was tested in a month‐long field trial using full‐scale equipment, and was followed by successful remediation during a 6‐month period. A technical overview and performance data on the remediation process are presented. |
doi_str_mv | 10.1002/ep.670100320 |
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The sludge was generated by the settling of wastewater solids from air emission control systems connected with cupola melting operations. Bench‐scale treatability testing was used to evaluate various chemical treatment possibilities for rendering the sludge non‐EP‐Toxic. Several phosphate sources and different engineering options were evaluated for cost‐effectiveness of full‐scale remediation. The most economical option was to dredge the solids continuously as a slurry (while the impoundment remained in operation) with injection of phosphoric acid into the slurry pipeline. The treatment process was controlled by monitoring residual phosphate in the treated slurry. The remediation process was tested in a month‐long field trial using full‐scale equipment, and was followed by successful remediation during a 6‐month period. A technical overview and performance data on the remediation process are presented.</description><identifier>ISSN: 0278-4491</identifier><identifier>EISSN: 1547-5921</identifier><identifier>DOI: 10.1002/ep.670100320</identifier><identifier>CODEN: ENVPDI</identifier><language>eng</language><publisher>New York: American Institute of Chemical Engineers</publisher><subject>540350 - Environment, Aquatic- Site Resource & Use Studies- (1990-) ; Applied sciences ; BENCH-SCALE EXPERIMENTS ; DETOXIFICATION ; DISPERSIONS ; DREDGING ; ELEMENTS ; ENVIRONMENTAL SCIENCES ; Exact sciences and technology ; FIELD TESTS ; HAZARDOUS MATERIALS ; HYDROGEN COMPOUNDS ; INORGANIC ACIDS ; LEAD ; LIQUID WASTES ; MATERIALS ; METALS ; MIXTURES ; Other industrial wastes. Sewage sludge ; OXYGEN COMPOUNDS ; PHOSPHORIC ACID ; Pollution ; PONDS ; SETTLING PONDS ; SLUDGES ; SLURRIES ; SURFACE WATERS ; SUSPENSIONS ; TESTING ; TOXIC MATERIALS ; WASTE WATER ; WASTES ; WATER</subject><ispartof>Environmental progress, 1991-08, Vol.10 (3), p.205-210</ispartof><rights>Copyright © 1991 American Institute of Chemical Engineers</rights><rights>1992 INIST-CNRS</rights><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c4680-ccff59c1f73fddcfaba99486277bf6f12048c5e12ead78cd9155cdbde85e338a3</citedby></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://onlinelibrary.wiley.com/doi/pdf/10.1002%2Fep.670100320$$EPDF$$P50$$Gwiley$$H</linktopdf><linktohtml>$$Uhttps://onlinelibrary.wiley.com/doi/full/10.1002%2Fep.670100320$$EHTML$$P50$$Gwiley$$H</linktohtml><link.rule.ids>230,314,780,784,885,1417,27924,27925,45574,45575</link.rule.ids><backlink>$$Uhttp://pascal-francis.inist.fr/vibad/index.php?action=getRecordDetail&idt=5072461$$DView record in Pascal Francis$$Hfree_for_read</backlink><backlink>$$Uhttps://www.osti.gov/biblio/5516044$$D View this record in Osti.gov$$Hfree_for_read</backlink></links><search><creatorcontrib>Krueger, Richard C.</creatorcontrib><creatorcontrib>Chowdhury, Ajit K.</creatorcontrib><creatorcontrib>Warner, Michael A.</creatorcontrib><title>Full-scale remediation of a grey iron foundry waste surface impoundment</title><title>Environmental progress</title><addtitle>Environ. Prog</addtitle><description>A large grey iron foundry was facing remediation of a surface impoundment containing approximately 300,000 cubic yards of EP‐Toxic sludge. The sludge was generated by the settling of wastewater solids from air emission control systems connected with cupola melting operations. Bench‐scale treatability testing was used to evaluate various chemical treatment possibilities for rendering the sludge non‐EP‐Toxic. Several phosphate sources and different engineering options were evaluated for cost‐effectiveness of full‐scale remediation. The most economical option was to dredge the solids continuously as a slurry (while the impoundment remained in operation) with injection of phosphoric acid into the slurry pipeline. The treatment process was controlled by monitoring residual phosphate in the treated slurry. The remediation process was tested in a month‐long field trial using full‐scale equipment, and was followed by successful remediation during a 6‐month period. A technical overview and performance data on the remediation process are presented.</description><subject>540350 - Environment, Aquatic- Site Resource & Use Studies- (1990-)</subject><subject>Applied sciences</subject><subject>BENCH-SCALE EXPERIMENTS</subject><subject>DETOXIFICATION</subject><subject>DISPERSIONS</subject><subject>DREDGING</subject><subject>ELEMENTS</subject><subject>ENVIRONMENTAL SCIENCES</subject><subject>Exact sciences and technology</subject><subject>FIELD TESTS</subject><subject>HAZARDOUS MATERIALS</subject><subject>HYDROGEN COMPOUNDS</subject><subject>INORGANIC ACIDS</subject><subject>LEAD</subject><subject>LIQUID WASTES</subject><subject>MATERIALS</subject><subject>METALS</subject><subject>MIXTURES</subject><subject>Other industrial wastes. Sewage sludge</subject><subject>OXYGEN COMPOUNDS</subject><subject>PHOSPHORIC ACID</subject><subject>Pollution</subject><subject>PONDS</subject><subject>SETTLING PONDS</subject><subject>SLUDGES</subject><subject>SLURRIES</subject><subject>SURFACE WATERS</subject><subject>SUSPENSIONS</subject><subject>TESTING</subject><subject>TOXIC MATERIALS</subject><subject>WASTE WATER</subject><subject>WASTES</subject><subject>WATER</subject><issn>0278-4491</issn><issn>1547-5921</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>1991</creationdate><recordtype>article</recordtype><recordid>eNqNkU1v1DAQhi1UJLaFGz8gqqqeyGI7duwc29XuUrUCJGA5Wt7JmBryhZ2o7L8nUaoVp5bTeKznfTTSS8hbRpeMUv4eu2Wu6PjMOH1BFkwKlcqCsxOyoFzpVIiCvSKnMf6klEmm9IJsN0NVpRFshUnAGktve982SesSm_wIeEh8GFfXDk0ZDsmDjT0mcQjOAia-7qb_Gpv-NXnpbBXxzeM8I98266-rD-ndp-3N6uouBZFrmgI4JwtgTmWuLMHZvS0KoXOu1N7ljnEqNEhkHG2pNJQFkxLKfYlaYpZpm52R89nbxt6bCL5HuIe2aRB6IyXLqRAjdDlDXWh_Dxh7U_sIWFW2wXaIhhe55LSg_wGOhwnOngVZzoWicgLfzSCENsaAznTB1zYcDKNmKslgZ44ljfjFo9dOHbhgG_DxmJFUcZFPVjljD77Cw5NKs_78rz6dc36s7c8xZ8OvMZApab5_3JrV5vZ6J3bafMn-ArhSr6k</recordid><startdate>199108</startdate><enddate>199108</enddate><creator>Krueger, Richard C.</creator><creator>Chowdhury, Ajit K.</creator><creator>Warner, Michael A.</creator><general>American Institute of Chemical Engineers</general><general>Willey</general><scope>BSCLL</scope><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7TV</scope><scope>C1K</scope><scope>7TB</scope><scope>8FD</scope><scope>FR3</scope><scope>8BQ</scope><scope>JG9</scope><scope>OTOTI</scope></search><sort><creationdate>199108</creationdate><title>Full-scale remediation of a grey iron foundry waste surface impoundment</title><author>Krueger, Richard C. ; Chowdhury, Ajit K. ; Warner, Michael A.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c4680-ccff59c1f73fddcfaba99486277bf6f12048c5e12ead78cd9155cdbde85e338a3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>1991</creationdate><topic>540350 - Environment, Aquatic- Site Resource & Use Studies- (1990-)</topic><topic>Applied sciences</topic><topic>BENCH-SCALE EXPERIMENTS</topic><topic>DETOXIFICATION</topic><topic>DISPERSIONS</topic><topic>DREDGING</topic><topic>ELEMENTS</topic><topic>ENVIRONMENTAL SCIENCES</topic><topic>Exact sciences and technology</topic><topic>FIELD TESTS</topic><topic>HAZARDOUS MATERIALS</topic><topic>HYDROGEN COMPOUNDS</topic><topic>INORGANIC ACIDS</topic><topic>LEAD</topic><topic>LIQUID WASTES</topic><topic>MATERIALS</topic><topic>METALS</topic><topic>MIXTURES</topic><topic>Other industrial wastes. Sewage sludge</topic><topic>OXYGEN COMPOUNDS</topic><topic>PHOSPHORIC ACID</topic><topic>Pollution</topic><topic>PONDS</topic><topic>SETTLING PONDS</topic><topic>SLUDGES</topic><topic>SLURRIES</topic><topic>SURFACE WATERS</topic><topic>SUSPENSIONS</topic><topic>TESTING</topic><topic>TOXIC MATERIALS</topic><topic>WASTE WATER</topic><topic>WASTES</topic><topic>WATER</topic><toplevel>online_resources</toplevel><creatorcontrib>Krueger, Richard C.</creatorcontrib><creatorcontrib>Chowdhury, Ajit K.</creatorcontrib><creatorcontrib>Warner, Michael A.</creatorcontrib><collection>Istex</collection><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>Pollution Abstracts</collection><collection>Environmental Sciences and Pollution Management</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>Technology Research Database</collection><collection>Engineering Research Database</collection><collection>METADEX</collection><collection>Materials Research Database</collection><collection>OSTI.GOV</collection><jtitle>Environmental progress</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Krueger, Richard C.</au><au>Chowdhury, Ajit K.</au><au>Warner, Michael A.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Full-scale remediation of a grey iron foundry waste surface impoundment</atitle><jtitle>Environmental progress</jtitle><addtitle>Environ. Prog</addtitle><date>1991-08</date><risdate>1991</risdate><volume>10</volume><issue>3</issue><spage>205</spage><epage>210</epage><pages>205-210</pages><issn>0278-4491</issn><eissn>1547-5921</eissn><coden>ENVPDI</coden><abstract>A large grey iron foundry was facing remediation of a surface impoundment containing approximately 300,000 cubic yards of EP‐Toxic sludge. The sludge was generated by the settling of wastewater solids from air emission control systems connected with cupola melting operations. Bench‐scale treatability testing was used to evaluate various chemical treatment possibilities for rendering the sludge non‐EP‐Toxic. Several phosphate sources and different engineering options were evaluated for cost‐effectiveness of full‐scale remediation. The most economical option was to dredge the solids continuously as a slurry (while the impoundment remained in operation) with injection of phosphoric acid into the slurry pipeline. The treatment process was controlled by monitoring residual phosphate in the treated slurry. The remediation process was tested in a month‐long field trial using full‐scale equipment, and was followed by successful remediation during a 6‐month period. A technical overview and performance data on the remediation process are presented.</abstract><cop>New York</cop><pub>American Institute of Chemical Engineers</pub><doi>10.1002/ep.670100320</doi><tpages>6</tpages></addata></record> |
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subjects | 540350 - Environment, Aquatic- Site Resource & Use Studies- (1990-) Applied sciences BENCH-SCALE EXPERIMENTS DETOXIFICATION DISPERSIONS DREDGING ELEMENTS ENVIRONMENTAL SCIENCES Exact sciences and technology FIELD TESTS HAZARDOUS MATERIALS HYDROGEN COMPOUNDS INORGANIC ACIDS LEAD LIQUID WASTES MATERIALS METALS MIXTURES Other industrial wastes. Sewage sludge OXYGEN COMPOUNDS PHOSPHORIC ACID Pollution PONDS SETTLING PONDS SLUDGES SLURRIES SURFACE WATERS SUSPENSIONS TESTING TOXIC MATERIALS WASTE WATER WASTES WATER |
title | Full-scale remediation of a grey iron foundry waste surface impoundment |
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