Smart Plug 2.0: A Solid-State Smart Plug Device Preventing Fire and Shock Hazards

Electrical faults cause fire or shock hazards in homes and offices. Flexible power cords are particularly susceptible to metal or insulation degradation that may lead to a variety of electrical faults. This paper introduces a new Smart Plug 2.0 device which offers all-in-one protection against short circuit, overload, arc, and ground faults in addition to the wireless power control and monitor function of conventional Smart Plug devices. It offers microsecond-scale time resolution to detect and respond to a fault condition, and significantly reduces the electrothermal stress on household electrical wires and loads. A new arc fault detection method is developed using machine learning models based on load current di/dt events. Comparing to other solid-state circuit breaker (SSCB) designs which typically respond to overcurrent conditions only, Smart Plug 2.0 integrates additional protective functions into the same hardware structure with minimal cost penalty. A 120V/10A solid-state Smart Plug 2.0 prototype using power MOSEFTs is designed and tested. It has experimentally demonstrated the comprehensive protection features against all types of electrical faults.