Co-Extrusion of Dissimilar Aluminum Alloys via Shear-Assisted Processing and Extrusion
Bimetallic tubes are used when a component requires more than one performance requirement, for instance, strength/creep resistance and oxidation/corrosion resistance. Shear-assisted processing and extrusion (ShAPE) can be used to fabricate extrudates that are comparable or superior in performance re...
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| Veröffentlicht in: | Coatings (Basel) 2024-01, Vol.14 (1), p.42 |
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| creator | Komarasamy, Mageshwari Li, Lei Taysom, Brandon Soulami, Ayoub Grant, Glenn Herling, Darrell Whalen, Scott |
| description | Bimetallic tubes are used when a component requires more than one performance requirement, for instance, strength/creep resistance and oxidation/corrosion resistance. Shear-assisted processing and extrusion (ShAPE) can be used to fabricate extrudates that are comparable or superior in performance relative to conventionally manufactured extrudates. For the first time, ShAPE has been successfully employed in producing bimetallic Al tubing consisting of 6061 and 7075 Al alloys. Both light and electron microscopy techniques were used to investigate the integrity of the tubes, especially the interface between the core and cladding of the bimetallic tubes. Void-free bimetallic tubes were produced using ShAPE. Quantification of tube integrity was carried out with tensile testing under as-extruded and post-aged conditions. All the bimetallic tubes in the as-extruded samples exhibited uniform elongation above 5% with good tensile strength. Key insights such as material flow during bimetallic tube extrusion were obtained from the characterization of remnant billet and simulation results from a smoothed particle hydrodynamics model. |
| doi_str_mv | 10.3390/coatings14010042 |
| format | Article |
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Shear-assisted processing and extrusion (ShAPE) can be used to fabricate extrudates that are comparable or superior in performance relative to conventionally manufactured extrudates. For the first time, ShAPE has been successfully employed in producing bimetallic Al tubing consisting of 6061 and 7075 Al alloys. Both light and electron microscopy techniques were used to investigate the integrity of the tubes, especially the interface between the core and cladding of the bimetallic tubes. Void-free bimetallic tubes were produced using ShAPE. Quantification of tube integrity was carried out with tensile testing under as-extruded and post-aged conditions. All the bimetallic tubes in the as-extruded samples exhibited uniform elongation above 5% with good tensile strength. Key insights such as material flow during bimetallic tube extrusion were obtained from the characterization of remnant billet and simulation results from a smoothed particle hydrodynamics model.</description><identifier>ISSN: 2079-6412</identifier><identifier>EISSN: 2079-6412</identifier><identifier>DOI: 10.3390/coatings14010042</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Aluminum ; Aluminum alloys ; Aluminum base alloys ; Bimetals ; Building materials ; cladding ; co-extrusion ; Coextrusion ; Corrosion ; Corrosion resistance ; Creep strength ; dissimilar Al alloys ; Elongation ; Extrusion dies ; Extrusions ; Heat treating ; Integrity ; Interfacial bonding ; Intermetallic compounds ; Investigations ; MATERIALS SCIENCE ; mechanical properties ; microstructure ; Oxidation resistance ; Scanning electron microscopy ; ShAPE ; Smooth particle hydrodynamics ; smoothed particle hydrodynamics modeling ; Tensile strength ; Tensile tests ; Tubes</subject><ispartof>Coatings (Basel), 2024-01, Vol.14 (1), p.42</ispartof><rights>COPYRIGHT 2023 MDPI AG</rights><rights>2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c332t-f484e55ca3199ad1e9f333baf18ab93694d8bcdf65f844595a0647b73c442f753</cites><orcidid>0000000304912923 ; 0000000226881243 ; 0000000212978300 ; 0000000154623711</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>230,314,780,784,885,27924,27925</link.rule.ids><backlink>$$Uhttps://www.osti.gov/servlets/purl/2396896$$D View this record in Osti.gov$$Hfree_for_read</backlink></links><search><creatorcontrib>Komarasamy, Mageshwari</creatorcontrib><creatorcontrib>Li, Lei</creatorcontrib><creatorcontrib>Taysom, Brandon</creatorcontrib><creatorcontrib>Soulami, Ayoub</creatorcontrib><creatorcontrib>Grant, Glenn</creatorcontrib><creatorcontrib>Herling, Darrell</creatorcontrib><creatorcontrib>Whalen, Scott</creatorcontrib><creatorcontrib>Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)</creatorcontrib><title>Co-Extrusion of Dissimilar Aluminum Alloys via Shear-Assisted Processing and Extrusion</title><title>Coatings (Basel)</title><description>Bimetallic tubes are used when a component requires more than one performance requirement, for instance, strength/creep resistance and oxidation/corrosion resistance. Shear-assisted processing and extrusion (ShAPE) can be used to fabricate extrudates that are comparable or superior in performance relative to conventionally manufactured extrudates. For the first time, ShAPE has been successfully employed in producing bimetallic Al tubing consisting of 6061 and 7075 Al alloys. Both light and electron microscopy techniques were used to investigate the integrity of the tubes, especially the interface between the core and cladding of the bimetallic tubes. Void-free bimetallic tubes were produced using ShAPE. Quantification of tube integrity was carried out with tensile testing under as-extruded and post-aged conditions. All the bimetallic tubes in the as-extruded samples exhibited uniform elongation above 5% with good tensile strength. 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| source | Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals; MDPI - Multidisciplinary Digital Publishing Institute; Alma/SFX Local Collection |
| subjects | Aluminum Aluminum alloys Aluminum base alloys Bimetals Building materials cladding co-extrusion Coextrusion Corrosion Corrosion resistance Creep strength dissimilar Al alloys Elongation Extrusion dies Extrusions Heat treating Integrity Interfacial bonding Intermetallic compounds Investigations MATERIALS SCIENCE mechanical properties microstructure Oxidation resistance Scanning electron microscopy ShAPE Smooth particle hydrodynamics smoothed particle hydrodynamics modeling Tensile strength Tensile tests Tubes |
| title | Co-Extrusion of Dissimilar Aluminum Alloys via Shear-Assisted Processing and Extrusion |
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