Numerical Simulation of Metal Melt Flow in a One-Strand Tundish Regarding Active Filtration and Reactive Cleaning
In the paper, two different cleaning strategies for nonmetallic inclusions in steel melts, active filtration and reactive cleaning, are examined in a prototype tundish configuration. In active filtration, nonmetallic inclusions are deposited at the filter surfaces. In reactive cleaning, nonmetallic...
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Veröffentlicht in: | Metallurgical and materials transactions. B, Process metallurgy and materials processing science Process metallurgy and materials processing science, 2019-10, Vol.50 (5), p.2334-2342 |
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description | In the paper, two different cleaning strategies for nonmetallic inclusions in steel melts, active filtration and reactive cleaning, are examined in a prototype tundish configuration. In active filtration, nonmetallic inclusions are deposited at the filter surfaces. In reactive cleaning, nonmetallic inclusions stick to the filter surfaces, too. In addition, they are floated by the action of carbon monoxide bubbles, which are generated by reaction between carbon and oxygen in the steel melt. In order to compare the performance of both strategies, numerical simulations of the two-phase flows of steel melt and dispersed nonmetallic inclusions are performed. Turbulence is resolved with implicit large eddy simulation. If necessary, species transports of dissolved carbon in the melt and reaction with oxygen are employed. Cleaning efficiencies are deduced from the simulations which demonstrate that reactive cleaning is much more efficient than active filtration. |
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In active filtration, nonmetallic inclusions are deposited at the filter surfaces. In reactive cleaning, nonmetallic inclusions stick to the filter surfaces, too. In addition, they are floated by the action of carbon monoxide bubbles, which are generated by reaction between carbon and oxygen in the steel melt. In order to compare the performance of both strategies, numerical simulations of the two-phase flows of steel melt and dispersed nonmetallic inclusions are performed. Turbulence is resolved with implicit large eddy simulation. If necessary, species transports of dissolved carbon in the melt and reaction with oxygen are employed. Cleaning efficiencies are deduced from the simulations which demonstrate that reactive cleaning is much more efficient than active filtration.</description><identifier>ISSN: 1073-5615</identifier><identifier>EISSN: 1543-1916</identifier><identifier>DOI: 10.1007/s11663-019-01637-6</identifier><language>eng</language><publisher>New York: Springer US</publisher><subject>BUBBLES ; CARBON ; CARBON MONOXIDE ; Characterization and Evaluation of Materials ; Chemistry and Materials Science ; CLEANING ; Computational fluid dynamics ; Computer simulation ; DEPOSITION ; FILTRATION ; LARGE-EDDY SIMULATION ; MATERIALS SCIENCE ; MELTING ; Melts ; Metallic Materials ; METALS ; Nanotechnology ; Nonmetallic inclusions ; OXYGEN ; Simulation ; STEELS ; Structural Materials ; SURFACES ; Surfaces and Interfaces ; Thin Films ; Tundishes ; TURBULENCE ; TWO-PHASE FLOW</subject><ispartof>Metallurgical and materials transactions. 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All Rights Reserved.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c413t-daff598d9dad481ea317ffdd74bdbdc2c06a40f8023c964d80454ee4f9ff666b3</citedby><cites>FETCH-LOGICAL-c413t-daff598d9dad481ea317ffdd74bdbdc2c06a40f8023c964d80454ee4f9ff666b3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s11663-019-01637-6$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s11663-019-01637-6$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>230,314,780,784,885,27924,27925,41488,42557,51319</link.rule.ids><backlink>$$Uhttps://www.osti.gov/biblio/22933473$$D View this record in Osti.gov$$Hfree_for_read</backlink></links><search><creatorcontrib>Neumann, Sebastian</creatorcontrib><creatorcontrib>Asad, Amjad</creatorcontrib><creatorcontrib>Kasper, Tom</creatorcontrib><creatorcontrib>Schwarze, Rüdiger</creatorcontrib><title>Numerical Simulation of Metal Melt Flow in a One-Strand Tundish Regarding Active Filtration and Reactive Cleaning</title><title>Metallurgical and materials transactions. B, Process metallurgy and materials processing science</title><addtitle>Metall Mater Trans B</addtitle><description>In the paper, two different cleaning strategies for nonmetallic inclusions in steel melts, active filtration and reactive cleaning, are examined in a prototype tundish configuration. In active filtration, nonmetallic inclusions are deposited at the filter surfaces. In reactive cleaning, nonmetallic inclusions stick to the filter surfaces, too. In addition, they are floated by the action of carbon monoxide bubbles, which are generated by reaction between carbon and oxygen in the steel melt. In order to compare the performance of both strategies, numerical simulations of the two-phase flows of steel melt and dispersed nonmetallic inclusions are performed. Turbulence is resolved with implicit large eddy simulation. If necessary, species transports of dissolved carbon in the melt and reaction with oxygen are employed. Cleaning efficiencies are deduced from the simulations which demonstrate that reactive cleaning is much more efficient than active filtration.</description><subject>BUBBLES</subject><subject>CARBON</subject><subject>CARBON MONOXIDE</subject><subject>Characterization and Evaluation of Materials</subject><subject>Chemistry and Materials Science</subject><subject>CLEANING</subject><subject>Computational fluid dynamics</subject><subject>Computer simulation</subject><subject>DEPOSITION</subject><subject>FILTRATION</subject><subject>LARGE-EDDY SIMULATION</subject><subject>MATERIALS SCIENCE</subject><subject>MELTING</subject><subject>Melts</subject><subject>Metallic Materials</subject><subject>METALS</subject><subject>Nanotechnology</subject><subject>Nonmetallic inclusions</subject><subject>OXYGEN</subject><subject>Simulation</subject><subject>STEELS</subject><subject>Structural Materials</subject><subject>SURFACES</subject><subject>Surfaces and Interfaces</subject><subject>Thin Films</subject><subject>Tundishes</subject><subject>TURBULENCE</subject><subject>TWO-PHASE FLOW</subject><issn>1073-5615</issn><issn>1543-1916</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><sourceid>GNUQQ</sourceid><recordid>eNp9kU9LAzEQxRdR8O8X8BTwvJpsstnNUYpVoVVo6zmkyaRGtllNsorf3rQrePMwzPD4vcfAK4pLgq8Jxs1NJIRzWmIi8nDalPygOCE1oyURhB_mGze0rDmpj4vTGN8wxlwIelJ8PA1bCE6rDi3dduhUcr1HvUVzSFmbQ5fQtOu_kPNIoWcP5TIF5Q1aDd64-IoWsFHBOL9Btzq5T0BT12ViH7PjFqBGfdKB8pk7L46s6iJc_O6z4mV6t5o8lLPn-8fJ7azUjNBUGmVtLVojjDKsJaAoaaw1pmFrsza60pgrhm2LK6oFZ6bFrGYAzAprOedrelZcjbl9TE5G7RLoV917DzrJqhKUsob-Ue-h_xggJvnWD8HnxzJTMyJoU_NMVSOlQx9jACvfg9uq8C0JlrsC5FiAzAXIfQFyZ6KjKWbYbyD8Rf_j-gGobYkw</recordid><startdate>20191001</startdate><enddate>20191001</enddate><creator>Neumann, Sebastian</creator><creator>Asad, Amjad</creator><creator>Kasper, Tom</creator><creator>Schwarze, Rüdiger</creator><general>Springer US</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>3V.</scope><scope>4T-</scope><scope>4U-</scope><scope>7SR</scope><scope>7XB</scope><scope>88I</scope><scope>8AF</scope><scope>8AO</scope><scope>8BQ</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>GNUQQ</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>L6V</scope><scope>M2P</scope><scope>M7S</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>Q9U</scope><scope>S0X</scope><scope>OTOTI</scope></search><sort><creationdate>20191001</creationdate><title>Numerical Simulation of Metal Melt Flow in a One-Strand Tundish Regarding Active Filtration and Reactive Cleaning</title><author>Neumann, Sebastian ; Asad, Amjad ; Kasper, Tom ; Schwarze, Rüdiger</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c413t-daff598d9dad481ea317ffdd74bdbdc2c06a40f8023c964d80454ee4f9ff666b3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>BUBBLES</topic><topic>CARBON</topic><topic>CARBON MONOXIDE</topic><topic>Characterization and Evaluation of Materials</topic><topic>Chemistry and Materials Science</topic><topic>CLEANING</topic><topic>Computational fluid dynamics</topic><topic>Computer simulation</topic><topic>DEPOSITION</topic><topic>FILTRATION</topic><topic>LARGE-EDDY SIMULATION</topic><topic>MATERIALS SCIENCE</topic><topic>MELTING</topic><topic>Melts</topic><topic>Metallic Materials</topic><topic>METALS</topic><topic>Nanotechnology</topic><topic>Nonmetallic inclusions</topic><topic>OXYGEN</topic><topic>Simulation</topic><topic>STEELS</topic><topic>Structural Materials</topic><topic>SURFACES</topic><topic>Surfaces and Interfaces</topic><topic>Thin Films</topic><topic>Tundishes</topic><topic>TURBULENCE</topic><topic>TWO-PHASE FLOW</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Neumann, Sebastian</creatorcontrib><creatorcontrib>Asad, Amjad</creatorcontrib><creatorcontrib>Kasper, Tom</creatorcontrib><creatorcontrib>Schwarze, Rüdiger</creatorcontrib><collection>CrossRef</collection><collection>ProQuest Central (Corporate)</collection><collection>Docstoc</collection><collection>University Readers</collection><collection>Engineered Materials Abstracts</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>Science Database (Alumni Edition)</collection><collection>STEM Database</collection><collection>ProQuest Pharma Collection</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Central (Alumni) (purchase pre-March 2016)</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>ProQuest Central Student</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Science Database</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><collection>SIRS Editorial</collection><collection>OSTI.GOV</collection><jtitle>Metallurgical and materials transactions. 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B, Process metallurgy and materials processing science</jtitle><stitle>Metall Mater Trans B</stitle><date>2019-10-01</date><risdate>2019</risdate><volume>50</volume><issue>5</issue><spage>2334</spage><epage>2342</epage><pages>2334-2342</pages><issn>1073-5615</issn><eissn>1543-1916</eissn><abstract>In the paper, two different cleaning strategies for nonmetallic inclusions in steel melts, active filtration and reactive cleaning, are examined in a prototype tundish configuration. In active filtration, nonmetallic inclusions are deposited at the filter surfaces. In reactive cleaning, nonmetallic inclusions stick to the filter surfaces, too. In addition, they are floated by the action of carbon monoxide bubbles, which are generated by reaction between carbon and oxygen in the steel melt. In order to compare the performance of both strategies, numerical simulations of the two-phase flows of steel melt and dispersed nonmetallic inclusions are performed. Turbulence is resolved with implicit large eddy simulation. If necessary, species transports of dissolved carbon in the melt and reaction with oxygen are employed. Cleaning efficiencies are deduced from the simulations which demonstrate that reactive cleaning is much more efficient than active filtration.</abstract><cop>New York</cop><pub>Springer US</pub><doi>10.1007/s11663-019-01637-6</doi><tpages>9</tpages></addata></record> |
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subjects | BUBBLES CARBON CARBON MONOXIDE Characterization and Evaluation of Materials Chemistry and Materials Science CLEANING Computational fluid dynamics Computer simulation DEPOSITION FILTRATION LARGE-EDDY SIMULATION MATERIALS SCIENCE MELTING Melts Metallic Materials METALS Nanotechnology Nonmetallic inclusions OXYGEN Simulation STEELS Structural Materials SURFACES Surfaces and Interfaces Thin Films Tundishes TURBULENCE TWO-PHASE FLOW |
title | Numerical Simulation of Metal Melt Flow in a One-Strand Tundish Regarding Active Filtration and Reactive Cleaning |
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