Numerical and Physical Simulation of the Fluid Flow in a Beam Blank Mold Fed Through the Center of the Web
Fluid flow inside a beam blank mold fed through a three-port SEN (two lateral ports and one bottom port), positioned at the center of the mold, has been investigated. Literature survey shows that this kind of configuration is not frequently used. It had been shown that it is possible to get a symmet...
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| Veröffentlicht in: | Metallurgical and materials transactions. B, Process metallurgy and materials processing science Process metallurgy and materials processing science, 2019-12, Vol.50 (6), p.2596-2611 |
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| container_title | Metallurgical and materials transactions. B, Process metallurgy and materials processing science |
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| creator | Gabriel, Weslei Viana Peixoto, Johne Jesus Mol Queiroz, Guilherme Santiago da Silva, Carlos Antonio da Silva, Itavahn Alves Seshadri, Varadarajan |
| description | Fluid flow inside a beam blank mold fed through a three-port SEN (two lateral ports and one bottom port), positioned at the center of the mold, has been investigated. Literature survey shows that this kind of configuration is not frequently used. It had been shown that it is possible to get a symmetrical flow with this configuration. The downward inclination of the ports should influence the transient fluid flow. The greater the downward inclination, the greater is the instability of the jet and of the interface between the immiscible fluids that simulate the slag/metal behavior. The flow characterization was made by dye dispersion, PIV technique, measurement of the meniscus oscillation using ultrasonic sensors, and CFD simulations. The slag/metal behavior was simulated using water and oils with different physical properties. The results from PIV as well as from observations of the water–oil interface have been used to validate the CFD simulations. Oils with density close to water resulted in more instability at the interface with entrainment starting from fluid flow rate of 125 L/min (equivalent to casting speed of 1 m/min). Decreasing the viscosity of slag (oils) and increasing the casting velocity (water flow rate) result in reduction of the interfacial stability. |
| doi_str_mv | 10.1007/s11663-019-01712-y |
| format | Article |
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Literature survey shows that this kind of configuration is not frequently used. It had been shown that it is possible to get a symmetrical flow with this configuration. The downward inclination of the ports should influence the transient fluid flow. The greater the downward inclination, the greater is the instability of the jet and of the interface between the immiscible fluids that simulate the slag/metal behavior. The flow characterization was made by dye dispersion, PIV technique, measurement of the meniscus oscillation using ultrasonic sensors, and CFD simulations. The slag/metal behavior was simulated using water and oils with different physical properties. The results from PIV as well as from observations of the water–oil interface have been used to validate the CFD simulations. Oils with density close to water resulted in more instability at the interface with entrainment starting from fluid flow rate of 125 L/min (equivalent to casting speed of 1 m/min). Decreasing the viscosity of slag (oils) and increasing the casting velocity (water flow rate) result in reduction of the interfacial stability.</description><identifier>ISSN: 1073-5615</identifier><identifier>EISSN: 1543-1916</identifier><identifier>DOI: 10.1007/s11663-019-01712-y</identifier><language>eng</language><publisher>New York: Springer US</publisher><subject>BEAMS ; CASTING ; Characterization and Evaluation of Materials ; Chemistry and Materials Science ; Computational fluid dynamics ; Computer simulation ; COMPUTERIZED SIMULATION ; Configurations ; DISPERSIONS ; DYES ; Entrainment ; FLOW RATE ; Flow stability ; Flow velocity ; FLUID FLOW ; FLUID MECHANICS ; Fluids ; INCLINATION ; Interface stability ; Literature reviews ; MATERIALS SCIENCE ; Metallic Materials ; Molds ; Nanotechnology ; OILS ; OSCILLATIONS ; Physical properties ; Physical simulation ; Ports ; Slag ; SLAGS ; Structural Materials ; Surfaces and Interfaces ; Thin Films ; ULTRASONIC WAVES ; VISCOSITY ; WATER ; Water flow</subject><ispartof>Metallurgical and materials transactions. B, Process metallurgy and materials processing science, 2019-12, Vol.50 (6), p.2596-2611</ispartof><rights>The Minerals, Metals & Materials Society and ASM International 2019</rights><rights>Metallurgical and Materials Transactions B is a copyright of Springer, (2019). All Rights Reserved.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c347t-957fa5090c71675fbafdcfa26aabbcb82b31f023ce517735b666a797ed96b3b33</citedby><cites>FETCH-LOGICAL-c347t-957fa5090c71675fbafdcfa26aabbcb82b31f023ce517735b666a797ed96b3b33</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s11663-019-01712-y$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s11663-019-01712-y$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>230,314,780,784,885,27923,27924,41487,42556,51318</link.rule.ids><backlink>$$Uhttps://www.osti.gov/biblio/22933396$$D View this record in Osti.gov$$Hfree_for_read</backlink></links><search><creatorcontrib>Gabriel, Weslei Viana</creatorcontrib><creatorcontrib>Peixoto, Johne Jesus Mol</creatorcontrib><creatorcontrib>Queiroz, Guilherme Santiago</creatorcontrib><creatorcontrib>da Silva, Carlos Antonio</creatorcontrib><creatorcontrib>da Silva, Itavahn Alves</creatorcontrib><creatorcontrib>Seshadri, Varadarajan</creatorcontrib><title>Numerical and Physical Simulation of the Fluid Flow in a Beam Blank Mold Fed Through the Center of the Web</title><title>Metallurgical and materials transactions. B, Process metallurgy and materials processing science</title><addtitle>Metall Mater Trans B</addtitle><description>Fluid flow inside a beam blank mold fed through a three-port SEN (two lateral ports and one bottom port), positioned at the center of the mold, has been investigated. Literature survey shows that this kind of configuration is not frequently used. It had been shown that it is possible to get a symmetrical flow with this configuration. The downward inclination of the ports should influence the transient fluid flow. The greater the downward inclination, the greater is the instability of the jet and of the interface between the immiscible fluids that simulate the slag/metal behavior. The flow characterization was made by dye dispersion, PIV technique, measurement of the meniscus oscillation using ultrasonic sensors, and CFD simulations. The slag/metal behavior was simulated using water and oils with different physical properties. The results from PIV as well as from observations of the water–oil interface have been used to validate the CFD simulations. Oils with density close to water resulted in more instability at the interface with entrainment starting from fluid flow rate of 125 L/min (equivalent to casting speed of 1 m/min). Decreasing the viscosity of slag (oils) and increasing the casting velocity (water flow rate) result in reduction of the interfacial stability.</description><subject>BEAMS</subject><subject>CASTING</subject><subject>Characterization and Evaluation of Materials</subject><subject>Chemistry and Materials Science</subject><subject>Computational fluid dynamics</subject><subject>Computer simulation</subject><subject>COMPUTERIZED SIMULATION</subject><subject>Configurations</subject><subject>DISPERSIONS</subject><subject>DYES</subject><subject>Entrainment</subject><subject>FLOW RATE</subject><subject>Flow stability</subject><subject>Flow velocity</subject><subject>FLUID FLOW</subject><subject>FLUID MECHANICS</subject><subject>Fluids</subject><subject>INCLINATION</subject><subject>Interface stability</subject><subject>Literature reviews</subject><subject>MATERIALS SCIENCE</subject><subject>Metallic Materials</subject><subject>Molds</subject><subject>Nanotechnology</subject><subject>OILS</subject><subject>OSCILLATIONS</subject><subject>Physical properties</subject><subject>Physical simulation</subject><subject>Ports</subject><subject>Slag</subject><subject>SLAGS</subject><subject>Structural Materials</subject><subject>Surfaces and Interfaces</subject><subject>Thin Films</subject><subject>ULTRASONIC WAVES</subject><subject>VISCOSITY</subject><subject>WATER</subject><subject>Water flow</subject><issn>1073-5615</issn><issn>1543-1916</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><sourceid>GNUQQ</sourceid><recordid>eNp9kE1PAyEQhonRxFr9A55IPK_CUkCOtrFqUj8SazwSYNnu1i1U2I3Zfy92Nb15YJjJPO_M5AXgHKNLjBC_ihgzRjKERXoc51l_AEaYTkiGBWaHKUecZJRhegxOYlwjhJgQZATWT93GhtqoBipXwJeqj7vitd50jWpr76AvYVtZOG-6ukjRf8HaQQWnVm3gtFHuAz76JnVsAZdV8N2q2vEz61ob_tTvVp-Co1I10Z79_mPwNr9dzu6zxfPdw-xmkRky4W0mKC8VRQIZjhmnpVZlYUqVM6W0Nvo61wSXKCfGUsw5oZoxprjgthBME03IGFwMc31saxlN3VpTGe-cNa3Mc0EIEWxPbYP_7Gxs5dp3waXDZE4wTlRanqh8oEzwMQZbym2oNyr0EiP547wcnJfJeblzXvZJRAZRTLBb2bAf_Y_qG6WThWU</recordid><startdate>20191201</startdate><enddate>20191201</enddate><creator>Gabriel, Weslei Viana</creator><creator>Peixoto, Johne Jesus Mol</creator><creator>Queiroz, Guilherme Santiago</creator><creator>da Silva, Carlos Antonio</creator><creator>da Silva, Itavahn Alves</creator><creator>Seshadri, Varadarajan</creator><general>Springer US</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>3V.</scope><scope>4T-</scope><scope>4U-</scope><scope>7SR</scope><scope>7XB</scope><scope>88I</scope><scope>8AF</scope><scope>8AO</scope><scope>8BQ</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>GNUQQ</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>L6V</scope><scope>M2P</scope><scope>M7S</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>Q9U</scope><scope>S0X</scope><scope>OTOTI</scope></search><sort><creationdate>20191201</creationdate><title>Numerical and Physical Simulation of the Fluid Flow in a Beam Blank Mold Fed Through the Center of the Web</title><author>Gabriel, Weslei Viana ; Peixoto, Johne Jesus Mol ; Queiroz, Guilherme Santiago ; da Silva, Carlos Antonio ; da Silva, Itavahn Alves ; Seshadri, Varadarajan</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c347t-957fa5090c71675fbafdcfa26aabbcb82b31f023ce517735b666a797ed96b3b33</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>BEAMS</topic><topic>CASTING</topic><topic>Characterization and Evaluation of Materials</topic><topic>Chemistry and Materials Science</topic><topic>Computational fluid dynamics</topic><topic>Computer simulation</topic><topic>COMPUTERIZED SIMULATION</topic><topic>Configurations</topic><topic>DISPERSIONS</topic><topic>DYES</topic><topic>Entrainment</topic><topic>FLOW RATE</topic><topic>Flow stability</topic><topic>Flow velocity</topic><topic>FLUID FLOW</topic><topic>FLUID MECHANICS</topic><topic>Fluids</topic><topic>INCLINATION</topic><topic>Interface stability</topic><topic>Literature reviews</topic><topic>MATERIALS SCIENCE</topic><topic>Metallic Materials</topic><topic>Molds</topic><topic>Nanotechnology</topic><topic>OILS</topic><topic>OSCILLATIONS</topic><topic>Physical properties</topic><topic>Physical simulation</topic><topic>Ports</topic><topic>Slag</topic><topic>SLAGS</topic><topic>Structural Materials</topic><topic>Surfaces and Interfaces</topic><topic>Thin Films</topic><topic>ULTRASONIC WAVES</topic><topic>VISCOSITY</topic><topic>WATER</topic><topic>Water flow</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Gabriel, Weslei Viana</creatorcontrib><creatorcontrib>Peixoto, Johne Jesus Mol</creatorcontrib><creatorcontrib>Queiroz, Guilherme Santiago</creatorcontrib><creatorcontrib>da Silva, Carlos Antonio</creatorcontrib><creatorcontrib>da Silva, Itavahn Alves</creatorcontrib><creatorcontrib>Seshadri, Varadarajan</creatorcontrib><collection>CrossRef</collection><collection>ProQuest Central (Corporate)</collection><collection>Docstoc</collection><collection>University Readers</collection><collection>Engineered Materials Abstracts</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>Science Database (Alumni Edition)</collection><collection>STEM Database</collection><collection>ProQuest Pharma Collection</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Central (Alumni) (purchase pre-March 2016)</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>ProQuest Central Student</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Science Database</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><collection>SIRS Editorial</collection><collection>OSTI.GOV</collection><jtitle>Metallurgical and materials transactions. B, Process metallurgy and materials processing science</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Gabriel, Weslei Viana</au><au>Peixoto, Johne Jesus Mol</au><au>Queiroz, Guilherme Santiago</au><au>da Silva, Carlos Antonio</au><au>da Silva, Itavahn Alves</au><au>Seshadri, Varadarajan</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Numerical and Physical Simulation of the Fluid Flow in a Beam Blank Mold Fed Through the Center of the Web</atitle><jtitle>Metallurgical and materials transactions. B, Process metallurgy and materials processing science</jtitle><stitle>Metall Mater Trans B</stitle><date>2019-12-01</date><risdate>2019</risdate><volume>50</volume><issue>6</issue><spage>2596</spage><epage>2611</epage><pages>2596-2611</pages><issn>1073-5615</issn><eissn>1543-1916</eissn><abstract>Fluid flow inside a beam blank mold fed through a three-port SEN (two lateral ports and one bottom port), positioned at the center of the mold, has been investigated. Literature survey shows that this kind of configuration is not frequently used. It had been shown that it is possible to get a symmetrical flow with this configuration. The downward inclination of the ports should influence the transient fluid flow. The greater the downward inclination, the greater is the instability of the jet and of the interface between the immiscible fluids that simulate the slag/metal behavior. The flow characterization was made by dye dispersion, PIV technique, measurement of the meniscus oscillation using ultrasonic sensors, and CFD simulations. The slag/metal behavior was simulated using water and oils with different physical properties. The results from PIV as well as from observations of the water–oil interface have been used to validate the CFD simulations. Oils with density close to water resulted in more instability at the interface with entrainment starting from fluid flow rate of 125 L/min (equivalent to casting speed of 1 m/min). Decreasing the viscosity of slag (oils) and increasing the casting velocity (water flow rate) result in reduction of the interfacial stability.</abstract><cop>New York</cop><pub>Springer US</pub><doi>10.1007/s11663-019-01712-y</doi><tpages>16</tpages></addata></record> |
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| ispartof | Metallurgical and materials transactions. B, Process metallurgy and materials processing science, 2019-12, Vol.50 (6), p.2596-2611 |
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| source | SpringerLink Journals - AutoHoldings |
| subjects | BEAMS CASTING Characterization and Evaluation of Materials Chemistry and Materials Science Computational fluid dynamics Computer simulation COMPUTERIZED SIMULATION Configurations DISPERSIONS DYES Entrainment FLOW RATE Flow stability Flow velocity FLUID FLOW FLUID MECHANICS Fluids INCLINATION Interface stability Literature reviews MATERIALS SCIENCE Metallic Materials Molds Nanotechnology OILS OSCILLATIONS Physical properties Physical simulation Ports Slag SLAGS Structural Materials Surfaces and Interfaces Thin Films ULTRASONIC WAVES VISCOSITY WATER Water flow |
| title | Numerical and Physical Simulation of the Fluid Flow in a Beam Blank Mold Fed Through the Center of the Web |
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