Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints
Aluminum alloy AA6111 and TiAl6V4 dissimilar alloys were successfully welded by high power ultrasonic spot welding. No visible intermetallic reaction layer was detected in as-welded AA6111/TiAl6V4 welds, even when transmission electron microscopy was used. The effects of welding time and natural agi...
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description | Aluminum alloy AA6111 and TiAl6V4 dissimilar alloys were successfully welded by high power ultrasonic spot welding. No visible intermetallic reaction layer was detected in as-welded AA6111/TiAl6V4 welds, even when transmission electron microscopy was used. The effects of welding time and natural aging on peak load and fracture energy were investigated. The peak load and fracture energy of welds increased with an increase in welding time and then reached a plateau. The lap shear strength (peak load) can reach the same level as that of similar Al–Al joints. After natural aging, the fracture mode of welds transferred from ductile fracture of the softened aluminum to interfacial failure due to the strength recovery of AA6111.
•Dissimilar Al/Ti welds were produced by high power ultrasonic spot welding.•No visible intermetallic reaction layer was detected on weld interface.•The lap shear strength can reach the same level as that of similar Al–Al joints.•The fracture mode becomes interfacial failure after natural aging. |
doi_str_mv | 10.1016/j.matchar.2014.09.001 |
format | Article |
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•Dissimilar Al/Ti welds were produced by high power ultrasonic spot welding.•No visible intermetallic reaction layer was detected on weld interface.•The lap shear strength can reach the same level as that of similar Al–Al joints.•The fracture mode becomes interfacial failure after natural aging.</description><identifier>ISSN: 1044-5803</identifier><identifier>EISSN: 1873-4189</identifier><identifier>DOI: 10.1016/j.matchar.2014.09.001</identifier><language>eng</language><publisher>New York, NY: Elsevier Inc</publisher><subject>AGING ; Aging (natural) ; ALUMINIUM ; ALUMINIUM ALLOYS ; Aluminum ; Aluminum base alloys ; Applied sciences ; Cross-disciplinary physics: materials science; rheology ; Dissimilar welding ; Exact sciences and technology ; Fracture mechanics ; Fracture toughness ; FRACTURES ; INTERFACES ; Intermetallic layer ; Joining, thermal cutting: metallurgical aspects ; LAYERS ; MATERIALS SCIENCE ; Mechanical properties ; Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology ; Metals. Metallurgy ; MICROSTRUCTURE ; Peak load ; Phase diagrams and microstructures developed by solidification and solid-solid phase transformations ; Physics ; SHEAR PROPERTIES ; Solidification ; TITANIUM ; TITANIUM ALLOYS ; TRANSMISSION ELECTRON MICROSCOPY ; ULTRASONIC WELDING ; VANADIUM ALLOYS ; WELDED JOINTS ; Welding ; YIELD STRENGTH</subject><ispartof>Materials characterization, 2014-11, Vol.97, p.83-91</ispartof><rights>2014</rights><rights>2015 INIST-CNRS</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c513t-796a6a970dd7d674e790eb83d3dfa6053333bda914d04f99d7c06dfe00066a9f3</citedby><cites>FETCH-LOGICAL-c513t-796a6a970dd7d674e790eb83d3dfa6053333bda914d04f99d7c06dfe00066a9f3</cites><orcidid>0000-0002-3627-7736</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://dx.doi.org/10.1016/j.matchar.2014.09.001$$EHTML$$P50$$Gelsevier$$Hfree_for_read</linktohtml><link.rule.ids>230,314,776,780,881,3536,27903,27904,45974</link.rule.ids><backlink>$$Uhttp://pascal-francis.inist.fr/vibad/index.php?action=getRecordDetail&idt=28888068$$DView record in Pascal Francis$$Hfree_for_read</backlink><backlink>$$Uhttps://www.osti.gov/biblio/22403588$$D View this record in Osti.gov$$Hfree_for_read</backlink></links><search><creatorcontrib>Zhang, C.Q.</creatorcontrib><creatorcontrib>Robson, J.D.</creatorcontrib><creatorcontrib>Ciuca, O.</creatorcontrib><creatorcontrib>Prangnell, P.B.</creatorcontrib><title>Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints</title><title>Materials characterization</title><description>Aluminum alloy AA6111 and TiAl6V4 dissimilar alloys were successfully welded by high power ultrasonic spot welding. No visible intermetallic reaction layer was detected in as-welded AA6111/TiAl6V4 welds, even when transmission electron microscopy was used. The effects of welding time and natural aging on peak load and fracture energy were investigated. The peak load and fracture energy of welds increased with an increase in welding time and then reached a plateau. The lap shear strength (peak load) can reach the same level as that of similar Al–Al joints. After natural aging, the fracture mode of welds transferred from ductile fracture of the softened aluminum to interfacial failure due to the strength recovery of AA6111.
•Dissimilar Al/Ti welds were produced by high power ultrasonic spot welding.•No visible intermetallic reaction layer was detected on weld interface.•The lap shear strength can reach the same level as that of similar Al–Al joints.•The fracture mode becomes interfacial failure after natural aging.</description><subject>AGING</subject><subject>Aging (natural)</subject><subject>ALUMINIUM</subject><subject>ALUMINIUM ALLOYS</subject><subject>Aluminum</subject><subject>Aluminum base alloys</subject><subject>Applied sciences</subject><subject>Cross-disciplinary physics: materials science; rheology</subject><subject>Dissimilar welding</subject><subject>Exact sciences and technology</subject><subject>Fracture mechanics</subject><subject>Fracture toughness</subject><subject>FRACTURES</subject><subject>INTERFACES</subject><subject>Intermetallic layer</subject><subject>Joining, thermal cutting: metallurgical aspects</subject><subject>LAYERS</subject><subject>MATERIALS SCIENCE</subject><subject>Mechanical properties</subject><subject>Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology</subject><subject>Metals. Metallurgy</subject><subject>MICROSTRUCTURE</subject><subject>Peak load</subject><subject>Phase diagrams and microstructures developed by solidification and solid-solid phase transformations</subject><subject>Physics</subject><subject>SHEAR PROPERTIES</subject><subject>Solidification</subject><subject>TITANIUM</subject><subject>TITANIUM ALLOYS</subject><subject>TRANSMISSION ELECTRON MICROSCOPY</subject><subject>ULTRASONIC WELDING</subject><subject>VANADIUM ALLOYS</subject><subject>WELDED JOINTS</subject><subject>Welding</subject><subject>YIELD STRENGTH</subject><issn>1044-5803</issn><issn>1873-4189</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2014</creationdate><recordtype>article</recordtype><recordid>eNqFkcuKFTEQhhtRcBx9BCEggptuK31Jd6_kMHiDETej25BJqj11SCdtkp5hXPkKMm84T2Kac3BrbRKSry5__UXxkkPFgYu3h2pWSe9VqGrgbQVjBcAfFWd86Juy5cP4ON-hbctugOZp8SzGAwCIgfdnxZ8vpIOPKaw6rUFZttVROmGgXyqRd0w5w2bMz450_l-CXzAkwsj8xPb0Y88Wf4uBrTYFFX2mWFx8YrdoDRqm7DqTW-d8sf6O7XaCc_7w-_6KdlZ8b5mhGGkmqwI7eHIpPi-eTMpGfHE6z4tvH95fXXwqL79-_Hyxuyx1x5tU9qNQQo09GNMb0bfYj4DXQ2MaMykBXZPj2qiRtwbaaRxNr0GYCTflOW9qzotXx7pZPcmoKWWR2juHOsm6bqHphiFTb45U1v1zxZjkTFGjtcqhX6PkQgB0bS3qjHZHdFtoDDjJJdCswp3kIDej5EGejJKbURJGmY3Kea9PLVTMG56Ccpriv-R6yJHdyty7I4d5KzeEYRsanUZDYZvZePpPp7-Iaq8E</recordid><startdate>20141101</startdate><enddate>20141101</enddate><creator>Zhang, C.Q.</creator><creator>Robson, J.D.</creator><creator>Ciuca, O.</creator><creator>Prangnell, P.B.</creator><general>Elsevier Inc</general><general>Elsevier</general><scope>6I.</scope><scope>AAFTH</scope><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7QF</scope><scope>7SR</scope><scope>8BQ</scope><scope>8FD</scope><scope>JG9</scope><scope>OTOTI</scope><orcidid>https://orcid.org/0000-0002-3627-7736</orcidid></search><sort><creationdate>20141101</creationdate><title>Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints</title><author>Zhang, C.Q. ; Robson, J.D. ; Ciuca, O. ; Prangnell, P.B.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c513t-796a6a970dd7d674e790eb83d3dfa6053333bda914d04f99d7c06dfe00066a9f3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2014</creationdate><topic>AGING</topic><topic>Aging (natural)</topic><topic>ALUMINIUM</topic><topic>ALUMINIUM ALLOYS</topic><topic>Aluminum</topic><topic>Aluminum base alloys</topic><topic>Applied sciences</topic><topic>Cross-disciplinary physics: materials science; rheology</topic><topic>Dissimilar welding</topic><topic>Exact sciences and technology</topic><topic>Fracture mechanics</topic><topic>Fracture toughness</topic><topic>FRACTURES</topic><topic>INTERFACES</topic><topic>Intermetallic layer</topic><topic>Joining, thermal cutting: metallurgical aspects</topic><topic>LAYERS</topic><topic>MATERIALS SCIENCE</topic><topic>Mechanical properties</topic><topic>Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology</topic><topic>Metals. Metallurgy</topic><topic>MICROSTRUCTURE</topic><topic>Peak load</topic><topic>Phase diagrams and microstructures developed by solidification and solid-solid phase transformations</topic><topic>Physics</topic><topic>SHEAR PROPERTIES</topic><topic>Solidification</topic><topic>TITANIUM</topic><topic>TITANIUM ALLOYS</topic><topic>TRANSMISSION ELECTRON MICROSCOPY</topic><topic>ULTRASONIC WELDING</topic><topic>VANADIUM ALLOYS</topic><topic>WELDED JOINTS</topic><topic>Welding</topic><topic>YIELD STRENGTH</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Zhang, C.Q.</creatorcontrib><creatorcontrib>Robson, J.D.</creatorcontrib><creatorcontrib>Ciuca, O.</creatorcontrib><creatorcontrib>Prangnell, P.B.</creatorcontrib><collection>ScienceDirect Open Access Titles</collection><collection>Elsevier:ScienceDirect:Open Access</collection><collection>Pascal-Francis</collection><collection>CrossRef</collection><collection>Aluminium Industry Abstracts</collection><collection>Engineered Materials Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Materials Research Database</collection><collection>OSTI.GOV</collection><jtitle>Materials characterization</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Zhang, C.Q.</au><au>Robson, J.D.</au><au>Ciuca, O.</au><au>Prangnell, P.B.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints</atitle><jtitle>Materials characterization</jtitle><date>2014-11-01</date><risdate>2014</risdate><volume>97</volume><spage>83</spage><epage>91</epage><pages>83-91</pages><issn>1044-5803</issn><eissn>1873-4189</eissn><abstract>Aluminum alloy AA6111 and TiAl6V4 dissimilar alloys were successfully welded by high power ultrasonic spot welding. No visible intermetallic reaction layer was detected in as-welded AA6111/TiAl6V4 welds, even when transmission electron microscopy was used. The effects of welding time and natural aging on peak load and fracture energy were investigated. The peak load and fracture energy of welds increased with an increase in welding time and then reached a plateau. The lap shear strength (peak load) can reach the same level as that of similar Al–Al joints. After natural aging, the fracture mode of welds transferred from ductile fracture of the softened aluminum to interfacial failure due to the strength recovery of AA6111.
•Dissimilar Al/Ti welds were produced by high power ultrasonic spot welding.•No visible intermetallic reaction layer was detected on weld interface.•The lap shear strength can reach the same level as that of similar Al–Al joints.•The fracture mode becomes interfacial failure after natural aging.</abstract><cop>New York, NY</cop><pub>Elsevier Inc</pub><doi>10.1016/j.matchar.2014.09.001</doi><tpages>9</tpages><orcidid>https://orcid.org/0000-0002-3627-7736</orcidid><oa>free_for_read</oa></addata></record> |
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subjects | AGING Aging (natural) ALUMINIUM ALUMINIUM ALLOYS Aluminum Aluminum base alloys Applied sciences Cross-disciplinary physics: materials science rheology Dissimilar welding Exact sciences and technology Fracture mechanics Fracture toughness FRACTURES INTERFACES Intermetallic layer Joining, thermal cutting: metallurgical aspects LAYERS MATERIALS SCIENCE Mechanical properties Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology Metals. Metallurgy MICROSTRUCTURE Peak load Phase diagrams and microstructures developed by solidification and solid-solid phase transformations Physics SHEAR PROPERTIES Solidification TITANIUM TITANIUM ALLOYS TRANSMISSION ELECTRON MICROSCOPY ULTRASONIC WELDING VANADIUM ALLOYS WELDED JOINTS Welding YIELD STRENGTH |
title | Microstructural characterization and mechanical properties of high power ultrasonic spot welded aluminum alloy AA6111–TiAl6V4 dissimilar joints |
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